Saturn vehicles are designed to operate under normal environmental conditions.
The design criteria for sealing materials and components take into consideration
the sealing forces required to withstand the natural elements. These specifications
do not, and cannot, take into consideration all artificial conditions such as what
may be encountered in some high pressure car washes.
The watertest procedure has been designed to simulate natural elements and will
determine the ability of a vehicle to perform under normal operating conditions.
Repairing body waterleaks consists of proper testing, diagnosis and repair through
adjustment of misaligned components and/or application of proven repair materials.
The first step in waterleak diagnosis is finding the conditions under which the leak
occurs. For example, a leak noticed only when parked on an inclined drive or water
in the spare tire compartment.
If the general leak area cannot be found, the exact entry point can be quickly
isolated by the use of a localized test such as a water hose or air hose. If the
leak source is not obvious, the generalized testing method using watertest equipment
such as the watertest stands shown should be used. It may be necessary to remove
some interior trim panels or components to locate the leak and confirm repairs.
Generalized Testing
Generalized watertesting involves flooding the exterior surface of the vehicle
with water and observing the interior of the vehicle to determine where water entry
occurs. It may be necessary to remove interior trim components to observe water entry.
Once the general area of a leak is determined, move on to localized testing to locate
the specific leak area.
The SA9408NE
Waterleak Test
Stand should be used for generalized testing to ensure thorough vehicle testing without
subjecting the vehicle to abnormal water pressure.
Watertest Stand Specifications
• | Type of nozzle -- full cone spray with 60 included angle --
full jet, spray nozzle 1/2 gg-25 or equivalent. |
• | Nozzle height -- approximately 1600 mm (63 in) from
the floor. |
• | Volume of flow -14 liters (3.7 gallons) per minute. |
• | Pressure -155 kPa (22 PSI) measured at the nozzle. |
• | Windshield and front body pillar -- approximately 30 degrees
down, 45 degrees towards the rear and aimed at the corner of the windshield. |
• | Side-- approximately 30 degrees down, 45 degrees towards
the rear and aimed at the center of the rear door or rear quarter. |
• | Back window and rear compartment lid - approximately 30 degrees
down, 30 degrees toward the front and aimed approximately 600 mm (24 in)
from the corner of the back window. |