- Note the amount and location of the spot welds.
- Remove the sealer and drill spot welds from:
| 2.1. | The engine compartment side rails |
| 2.2. | The extension wheelhouse engine compartment front |
| 2.3. | The bar assembly front end crossmember |
- Clean the surface for welding and grind the primer off of the new part
at the connecting points. Apply 3M® Weld-Thru Coating P/N 05913, or equivalent,
to all areas to be welded.
- Clean all of the weld seams with a wire brush, prime, and seal all repair
areas.
- Apply a permanent underbody sealant.
Important: Ensure that proper corrosion protection processes are used on all repair areas.
- Prime with a 2-part catalyzed primer.
- Apply sealers and corrosion protection materials according to the information
in the Body Paint section of this service manual or the paint manufacturer's recommendations.
- Measure and align the front end assembly. Clamp into place.
- Use a MIG to plug the weld.
