Engine Mechanical - 1.9L for Saturn SL2/SC2 2002

All Description and Operation

• Cylinder Head Description
• Information Sensors/Switches Description

All Special Tools and Equipment

• Special Tools

All Visual Identification

• Engine Identification

Cleaning, Inspection, and Adjustment

• Camshaft and Cylinder Head Inspection
• Camshaft Timing Chain and Sprocket Cleaning and Inspection
• Cylinder Head Cleaning and Inspection
• Engine Block Cleaning and Inspection
• Oil Pump Cleaning and Inspection
• Piston, Connecting Rod, and Bearing Cleaning and Inspection

Diagnostic Procedures

• Crankcase Ventilation System Inspection/Diagnosis
• Cylinder Leakage Test
• Drive Belt and Tensioner Complaint/Condition Chart
• Drive Belt Tensioner Diagnosis
• Engine Compression Test
• Engine Mechanical Complaint/Condition Chart
• Hydraulic Lifter Complaint/Condition Chart
• Lubrication System Complaint/Condition Chart

Disassembly, Overhaul, Repair, and Assembly

• Camshaft Timing Chain, Sprocket, and Tensioner Installation
• Cylinder Boring and Honing
• Cylinder Head Assemble
• Cylinder Head Disassemble
• Cylinder Head Installation
• Cylinder Head Removal
• Engine Block Assemble
• Engine Block Disassemble
• Engine Front Cover and Oil Pump Removal
• Oil Pump Disassemble
• Piston and Connecting Rod Assemble
• Piston and Connecting Rod Disassemble

General Diagnostic Information

• Drive Belt Excessive Wear Diagnosis
• Oil Consumption Diagnosis
• Oil Leak Diagnosis
• Oil Pressure Diagnosis and Testing
• Valve Guide Identification Measurement

Mechanical Specifications

• Engine Mechanical Specifications
• Fastener Tightening Specifications

Removal, Installation, and Replacement

• Camshaft Replacement
• Crankshaft Front Oil Seal Replacement
• Crankshaft Inspection
• Crankshaft Rear Oil Seal Replacement
• Drive Belt Alignment
• Drive Belt Replacement
• Drive Belt Tensioner Replacement
• Engine Block Heater Installation
• Engine Front Cover Replacement
• Engine Mount Bracket Replacement
• Engine Mount Front Cover Stud Replacement
• Engine Mount Replacement
• Engine Mount Strut Bracket Replacement
• Engine Mount Strut Replacement
• Engine Oil and Oil Filter Replacement
• Engine Oil Pressure Sensor and/or Switch Replacement
• Engine Replacement
• Engine Strut To Frame Bracket Replacement
• Intake Manifold Replacement
• Positive Crankcase Ventilation Valve Replacement
• Rocker Arm and/or Lash Adjuster Replacement - DOHC
• RTV Sealant and Components Replacement
• Tensioner and Idler Pulley Replacement
• Valve Stem Oil Seal and Valve Spring Replacement