GM Service Manual Online
For 1990-2009 cars only

    Object Number: 867643  Size: SH
  1. Remove the cap from the lock cylinder using a thin bladed screwdriver to carefully pry the cap from the cylinder.
  2. Important: When the shutter is removed, the shutter springs may fall out.

  3. Remove the shutter and shutter springs.

  4. Object Number: 862538  Size: SH
  5. Insert the key into the cylinder, turn it a quarter turn clockwise, and remove the cylinder from the housing.
  6. If necessary, remove the pawl from the slot in the housing.

  7. Object Number: 867706  Size: SH

    Important: When the tumblers are removed from the lock cylinder tumbler, the springs may fall out.

  8. Push the tumblers out of the lock cylinder using a thin bladed screwdriver.
  9. If necessary, remove the sidebar assembly by pushing it inward while tapping the cylinder, causing it to fall out.

  10. Object Number: 863019  Size: SH
  11. Select the correct tumblers for the desired code by the number stamped on the tumbler.

  12. Object Number: 879225  Size: SH

    Important: Make sure the sidebar and tumbler springs are in place before installing the tumblers.

  13. Install the tumblers by applying downward pressure until they lock into position.
  14. To check the coding of the cylinder, insert the key. If the coding is correct, the tumblers and sidebar will be flush with the cylinder with the key inserted.
  15. For assembly, oil the lock set with a light oil or graphite lubricant. Reverse Steps 1-4.