The fuel tank stores the fuel supply. The electric fuel pump (6) is attached
to the primary fuel tank module and supplies fuel through an in-line fuel filter (15)
to the fuel injection system. The fuel pump provides fuel at a higher rate of flow
than is needed by the fuel injection system. The fuel pressure regulator (13) a part
of the secondary fuel tank module (12) maintains the correct fuel pressure to the
fuel injection system. A fuel return pipe (14) attaches between the in-line fuel filter
and the secondary fuel tank module. When the fuel pressure exceeds the set point of
the fuel pressure regulator, excess fuel flows to the siphon jet pump (11) on the
secondary fuel tank module. The return fuel creates a venturi action inside the siphon jet
tank though the fuel transfer tube (10) to the primary side of the fuel tank. The
electric fuel pump also supplies fuel to the high pressure siphon jet pump (8), which
is attached to the primary fuel tank module. The high pressure siphon jet pump supplies
fuel to the reservoir of the primary fuel tank module. The fuel pressure regulator
also maintains fuel pressure in the fuel return pipe, which reduces the time to prime
the low pressure siphon jet pump.
The fuel storage tank is made of high density polyethylene and is located behind
the rear wheels. The fuel storage tank is held in place by two metal straps that
are attached to the under body of the vehicle. The tank shape includes a sump in
order to maintain a constant supply of fuel around the fuel pump strainer during
low fuel conditions or during aggressive maneuvers.
The tank also contains a fuel vapor vent valve with a roll-over protection.
The vent valve also features a two phase vent calibration which increases the fuel
vapor flow to the canister when the operating temperatures increase the tank pressure
beyond an established threshold.
In order to prevent refueling with leaded fuel, the fuel filler pipe has a built-in
restrictor and a deflector. The opening in the restrictor will accept only the smaller
unleaded gasoline fuel nozzle which must be fully inserted in order to bypass the
deflector. The tank is vented during filling by an internal vent tube inside of the
filler pipe.
The fuel tank filler pipe is equipped with a turn to vent screw on type cap
which incorporates a ratchet action in order to prevent over-tightening.
The turn to vent feature allows fuel tank pressure relief prior to removal.
Instructions for proper use are imprinted on the cap cover. A vacuum safety relief
valve is incorporated into this cap.
A fuel tank module assembly is located in each side of the fuel tank. The fuel
tank module assembly attaches to the upper side of the fuel tank. The primary fuel
tank module assembly consists of the following major components:
The assembly mounts to the threaded opening of the plastic fuel tank with a
multi-lipped seal and a threaded retainer (nut). The assembly contains the following:
The electric fuel pump is a turbine pump which is located inside of the fuel
tank module assembly (primary). The electric fuel pump operation is controlled by
the engine control module (ECM) through the fuel pump relay.
Fuel stoppage at the strainer indicates that the fuel tank contains an abnormal
amount of sediment or water. Therefore, the fuel tank will need to be removed and
cleaned.
A metal in-line filter is used in the fuel feed line near the fuel tank. The
filter element is made of paper, and is designed to trap particles in the fuel that
may damage the injection system.
The fuel filter is located on the fuel feed pipe, between the fuel pump and
the fuel rail. The electric fuel pump supplies fuel through the in-line fuel filter
to the fuel injection system. The fuel pressure regulator keeps the fuel available
to the fuel injectors at a regulated pressure. Unused fuel is returned from the fuel
filter to the fuel tank by a separate fuel return pipe. The paper filter element (2)
traps particles in the fuel that may damage the fuel injection system. The filter
housing (1) is made to withstand maximum fuel system pressure, exposure
to fuel additives, and changes in temperature. There is no service interval
for fuel filter replacement. Replace a restricted fuel filter.
The fuel feed pipe carries fuel from the fuel tank to the fuel rail assembly.
The fuel return pipe carries fuel from the in-line fuel filter assembly back to the
fuel tank. The fuel pipes consist of 2 sections: