GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Saturn 🢒 2002 🢒 VUE - AWD 🢒 Engine 🢒 Engine Mechanical - 2.2L (L61) 🢒 Intake Manifold Installation

    Object Number: 412542 Size: SH

    Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  1. Install the intake manifold studs in the manifold face.

    2. Tighten
    Tighten the intake manifold studs to 5 N·m (44 lb in).


    Object Number: 746066 Size: SH
  2. Install a new intake manifold gasket on the intake manifold.
  3. Install the intake manifold.
  4. Install the intake manifold bolts and nuts. Follow the tightening sequence.

    5. Tighten
    Tighten the bolts and nuts to 10 N·m (89 lb in).


    Object Number: 746065 Size: SH
  5. Install the fuel rail assembly.
  6. Install the fuel rail stud.

    7. Tighten
    Tighten the stud to 10 N·m (89 lb in).


    Object Number: 746082 Size: SH
  7. Install new throttle body stud if necessary.

    8. Tighten
    Tighten the studs to 6 N·m (60 lb in).


    Object Number: 750019 Size: SH
  8. Install a new throttle body gasket.
  9. Install the throttle body.

    10. Tighten
    Tighten the bolts and nuts to 10 N·m (89 lb in).


    Object Number: 825004 Size: SH

    Important: Ensure that the rear metal tab of the EVAP emission canister valve is resting on the power steering pump metal body.

  10. Install the EVAP emission canister valve (2).

    11. Tighten
    Tighten the EVAP canister valve to 22 N·m (16 lb ft).

  11. Install the EVAP emission canister valve tube (1).

    Notice: Refer to Fastener Notice in the Preface section.


    Object Number: 412542 Size: SH
  1. Install the intake manifold studs in the manifold face.

    2. Tighten
    Tighten the intake manifold studs to 6 N·m (60 lb in).


    Object Number: 746066 Size: SH

    Important: Gaskets must be clean. Swollen gaskets should be replaced.

  2. Install a new intake manifold gasket on the intake manifold, if necessary.
  3. Install the intake manifold.
  4. Install the intake manifold bolts and nuts. Follow the tightening sequence.

    5. Tighten
    Tighten the bolts and nuts to 10 N·m (89 lb in).


    Object Number: 1336272 Size: SH
  5. Lubricate NEW fuel injector tip insulators with engine oil.
  6. Install the NEW fuel injector tip insulators.

    7. Object Number: 746065 Size: SH
  7. Install the fuel rail assembly.
  8. Install the fuel rail stud.

    9. Tighten
    Tighten the stud to 10 N·m (89 lb in).


    Object Number: 746082 Size: SH
  9. Install a NEW throttle body stud, if necessary.

    10. Tighten
    Tighten the bolts and nuts to 6 N·m (60 lb in).


    Object Number: 746063 Size: SH
  10. Install the throttle body.

    11. Tighten
    Tighten the bolt and nuts to 10 N·m (89 lb in).


    Object Number: 836549 Size: SH

    Important: Ensure that the rear metal tab of the EVAP emission canister valve is resting on the power steering pump metal body.

  11. Install the EVAP emission canister valve (2).

    12. Tighten
    Tighten the EVAP emission canister valve to 22 N·m (16 lb ft).

  12. Install the EVAP emission canister valve tube (1).