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Service Manual Update for RTV Sealant Usage on the Rear Drive Module

Subject:Service Manual Update for RTV Sealant Usage on the Rear Drive Module

Models:2002-2004 Saturn VUE Vehicles with All Wheel Drive (RPO GQ1)

Attention: Technician


Purpose

The purpose of this bulletin is to update RTV sealant usage on the Rear Drive Module in the "Differential Housing Assembly Assemble" procedure in all Saturn VUE Chassis Service Manuals.

Please obtain all Saturn VUE Chassis Service Manuals at your location and update as indicated in this bulletin.

    • Make a photocopy of this bulletin as necessary.
    • Cross out the affected steps in the Service Manual and write refer to bulletin number 04-04-20-002.
    • Insert a photocopy of this bulletin into each Service Manual.

The SI website will be updated immediately and future Service Stall System SI CD releases will include this and other Service Manual updates.


Object Number: 792850  Size: SH

Object Number: 1392723  Size: SH

Notice: Do not use excessive amounts of sealant. Excess sealant could plug the vent passage, enter the oil pump, and/or the oil pump screen causing component failure.

Important: Ensure sealing surface is clean and oil free.

  1. Thoroughly clean the sealing surfaces with brake clean, or equivalent, and allow the surfaces to dry.
  2. Use one of the RTV sealants from the chart in this bulletin. Apply a continuous bead of sealant 2.5 mm (0.098 in) in diameter to the sealing surface of the differential housing (1). Do not apply sealant to vent walls (2).

Saturn P/N

GM P/N

Canadian P/N

Commercially Available Equivalents

Notes:

12346240

N/A

10953493

Loctite® 5699

Important: Sealant cure time must exceed 8 hours before exposure to fluid. If cure time is not observed, the joint will eventually leak.

21019581

12346286

10953472

Permatex Right Stuff/Loctite® 5900

Allow sealant to skin for 5 minutes before assembly.

12378521

12378521

88901148

Three Bond TB1217FGM

Follow manufacturer's instructions.