The fuel level sender changes resistance based on the fuel level. The engine control module (ECM) (L61) or powertrain control module (PCM) (L66) monitors the signal circuit of the fuel level sender in order to determine fuel level. When the fuel tank is full, the sender resistance is high and the ECM/PCM senses a high signal voltage. When the fuel tank is empty, the sender resistance is low and the ECM/PCM senses a low signal voltage. The ECM/PCM uses the signal circuit of the fuel level sender in order to calculate the total remaining fuel percent in the tank. The ECM/PCM sends the fuel level message via the CAN serial data circuit to the BCM. The BCM sends the fuel level percent to the IPC via the class 2 data circuit to display on the fuel gage. The fuel level information is also used for misfire and EVAP diagnostics.

This diagnostic tests for a stuck fuel level sender signal.

The ignition is ON.

The ECM/PCM does not detect a change in fuel level of at least 1.6 percent over a distance of 193 km (120 mi).

Use the Freeze Frame and/or Failure Records data in order to locate an intermittent condition. If you cannot duplicate the DTC, the information included in the Freeze Frame and/or Failure Records data may aid in determining the number of miles since the DTC set. The Fail Counter and Pass Counter can also aid in determining the number of ignition cycles that the diagnostic reported a pass and/or fail. Operate the vehicle within the same freeze frame conditions, i.e. RPM, engine load, vehicle speed, temperature, etc. This will isolate when the DTC failed.

Refer to Testing for Intermittent Conditions and Poor Connections in Wiring Systems.