GM Service Manual Online
For 1990-2009 cars only

    Object Number: 897120  Size: SH
  1. Inspect the rocker arm shafts (220, 221) for scoring or excessive wear.

  2. Object Number: 897288  Size: SH
  3. Measure the diameter of the rocker arm shafts.

  4. Object Number: 897289  Size: SH
  5. Measure the inside diameter of the rocker arm bores. Inspect for an out-of-round condition.
  6. Specification
    Rocker arm shaft bore diameter: 20.02-20.05 mm (0.788-0.789 in)

  7. Repeat the measurements for all rocker arms and shafts. Determine the shaft-to-rocker arm clearance. If the clearance exceeds the service limit, replace the shaft and all rocker arms with excessive clearance.
  8. Specification

        • Intake rocker arm-to-shaft clearance - new: 0.026-0.067 mm (0.001-0.0026 in)
        • Intake rocker arm-to-shaft clearance - service limit: 0.067 mm (0.0026 in)
        • Exhaust rocker arm-to-shaft clearance - new: 0.026-0.077 mm (0.001-0.003 in)
        • Exhaust rocker arm-to-shaft clearance - service limit: 0.077 mm (0.003 in)

    Object Number: 897286  Size: SH
  9. Inspect the intake rocker arm pistons (1). Push the pistons manually. If the pistons do not move smoothly within the bores, replace the rocker arms and pistons as an assembly.
  10. Inspect the locking nuts (217) and bolts (216) for damaged threads.
  11. Inspect for worn rollers (2), loose rollers or rollers with flat spots.