Cause
| Action
|
DEFINITION: The clutch grabs, or chatters, or the clutch is unable to release without the vehicle jerking. An abrupt engagement of the clutch.
Review the
Symptoms - Clutch
and perform the necessary inspections.
|
Grease or oil contamination on the clutch facings
|
- Repair the cause of the oil leak or grease contamination.
- Clean the clutch facings.
- Replace the clutch components if they do not clean. Refer to
Clutch Pressure and Driven Plate Replacement
.
|
Loose or faulty engine mounts
|
- Inspect the engine mounts for being loose or faulty. Refer to
Engine Mount Inspection
.
- Repair or replace the engine mounts, as required. Refer to
Engine Mount Replacement - Right Side
.
|
Clutch pedal sticking
|
- Inspect the clutch pedal for correct operation.
- Replace the clutch pedal/bracket assembly, if faulty. Refer to
Clutch Pedal Replacement
.
|
Clutch actuator binding
|
- Inspect the clutch actuator for binding or sticking.
- Replace the clutch actuator if it is binding. Refer to
Clutch Actuator Cylinder Replacement
.
|
Clutch master cylinder binding
|
- Inspect the clutch master cylinder for binding or sticking.
- Replace the master cylinder, if faulty. Refer to
Clutch Master Cylinder Replacement
.
|
Warped clutch cover
|
- Inspect the clutch cover for distortion caused by improperly tightening the clutch cover bolts.
- Replace the clutch cover, if distorted. Refer to
Clutch Pressure and Driven Plate Replacement
.
|
Improper clutch installation
|
- Inspect the pressure plate for distortion caused by improperly tightening the pressure plate bolts.
- Inspect the clutch disc for a bent hub caused by forcing the installation of the transmission.
- Inspect for the correct clutch disc.
- Inspect the clutch disc for being installed backwards.
- Replace the clutch assembly, if damaged, or the wrong components were installed. Refer to
Clutch Pressure and Driven Plate Replacement
.
|
Clutch disc binding on the input shaft
|
- Inspect the input shaft for rust dirt or debris.
- Clean and lubricate the input shaft.
- Inspect the clutch disc for a bent hub.
- Replace the clutch assembly if the clutch disc is faulty. Refer to
Clutch Pressure and Driven Plate Replacement
.
- Inspect the input shaft for excessive wear on the splines, causing the clutch disc to bind.
- Replace the transmission input shaft, if worn. Refer to
Transmission Case Disassemble
.
|
Clutch pressure plate damaged
|
- Inspect the pressure plate for bent drive straps caused by improper vehicle use.
- Replace the clutch assembly if the clutch pressure plate is damaged. Inform the customer. Refer to
Clutch Pressure and Driven Plate Replacement
.
|
Flywheel improperly machined
|
- Inspect the flywheel for being machined and causing interference with the clutch disc.
- Replace the flywheel if it has been machined. Refer to
Engine Flywheel Replacement
.
|
Flywheel uneven
|
- Inspect the flywheel surface for being warped or uneven.
- Replace the flywheel, if faulty. Refer to
Engine Flywheel Replacement
.
|