Table 1: | SGCM to MGU Terminal Reference |
Table 2: | MGU to SGCM Specification |
Table 3: | SGCM to MGU Specification |
• | Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure. |
• | Review Strategy Based Diagnosis for an overview of the diagnostic approach. |
• | Diagnostic Procedure Instructions provides an overview of each diagnostic category. |
The motor generator unit (MGU) monitors to detect a fault in the angle data read by the motor generator position sensor circuit.
The engine is running.
(Data error) R/D IC angle data does not match with micro computer angle data. Self check fault when initial sequence (initialization error).
Stop PWM (MGU shutdown)
Clears 30 seconds after cycle wakeup signal.
Possible electrical failure at RD circuit.
Hybrid Controls Connector End Views
Caution: To help avoid personal injury, additional precautions must be taken prior to working on the generator control module or the generator starter. After removing the 36V battery cables from the generator battery, remove both engine wiring harness connectors from the generator control module. Wait at least 5 minutes and then remove the generator control module cover. Verify voltage levels at all 36V, 12V, and 3-phase connections, are less than 3 volts using a DMM before proceeding.
⇒ | If any of the circuits are not within specification, repair the open/high resistance or short to ground. |
⇒ | If all circuits test normal, replace the MGU. |
⇒ | If any of the circuits are not within the specified range, replace the SGCM. |
MGU Connector/Terminal | SCGM Connector/Terminal | Minimum Resistance | Maximum Resistance |
---|---|---|---|
Harness Continuity Test | |||
B | C2/7 | -- | less than 1 ohm |
C | C2/6 | -- | less than 1 ohm |
D | C2/4 | -- | less than 1 ohm |
E | C2/17 | -- | less than 1 ohm |
F | C2/20 | -- | less than 1 ohm |
G | C2/19 | -- | less than 1 ohm |
H | C2/5 | -- | less than 1 ohm |
MGU Connector/Terminal | Signal Name | Minimum Resistance | Maximum Resistance |
---|---|---|---|
Measurements made to ground. SGCM disconnected and MGU connected. | |||
D | REZ- | 1.6 K ohms | 2 K ohms |
H | REZ+ | 1.6 K ohms | 2 K ohms |
C | REZ3 | Over 1 M ohm | -- |
B | REZ4 | Over 1 M ohm | -- |
E | REZGS (GND) | -- | less than 5 ohms |
G | REZ1 | Over 1 M ohm | -- |
F | C2/5 | Over 1 M ohm | -- |
SGCM Connector/Terminal | SGCM Connector/Terminal | Minimum Resistance | Maximum Resistance |
---|---|---|---|
MGU disconnected and SGCM connected. | |||
C2/4 | C2/5 | 20.1 ohms | 26.7 ohms |
C2/6 | C2/19 | 32.4 ohms | 43.0 ohms |
C2/7 | C2/20 | 32.9 ohms | 43.5 ohms |
C2/4 | C2/6 | Over 1 M ohm | -- |
C2/4 | C2/7 | Over 1 M ohm | -- |
C2/6 | C2/7 | Over 1 M ohm | -- |
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
• | Generator with Starter Replacement for MGU replacement |
• | Control Module References for SGCM replacement, setup, and programming |