Generator Replacement LZ4

1. Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .
2. Remove the drive belt. Refer to Drive Belt Replacement .



3. Reposition the generator terminal protective boot (1).
4. Remove the generator terminal nut (4).
5. Remove the engine harness terminal (3) from the generator.
6. Disconnect the generator electrical connector (2).



7. Remove the generator pivot bolt (1).
8. Remove the generator bolt (2).
9. Remove the generator stud (3).
10. Remove the generator (4) from the vehicle.

Notice: Refer to Fastener Notice in the Preface section.




1. Install the generator (4) to the vehicle.

Important: Hand start all bolts before finalizing any torques.

2. Install the generator stud (3).

Tighten
Tighten the stud to 50 N·m (37 lb ft).

3. Install the generator bolt (2).

Tighten
Tighten the bolt to 50 N·m (37 lb ft).

4. Install the generator pivot bolt (1).

Tighten
Tighten the bolt to 50 N·m (37 lb ft).




5. Connect the generator electrical connector (2).
6. Install the engine harness terminal (3) to the generator.
7. Install the generator terminal nut (4).

Tighten
Tighten the nut to 15 N·m (11 lb ft).

8. Position the generator terminal protective boot (1).
9. Install the drive belt. Refer to Drive Belt Replacement .
10. Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .

Generator Replacement LE5

1. Disconnect battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .
2. Remove the drive belt. Refer to Drive Belt Replacement .



3. Disconnect the generator electrical connector (3).



4. Reposition the generator terminal protective boot (3).
5. Remove the generator terminal nut (2).
6. Remove the engine harness terminal (1) from the generator.



7. Remove the generator bolts.
8. Remove the generator from the vehicle.

1. Position the generator to the vehicle.

Notice: Refer to Fastener Notice in the Preface section.




2. Install the generator bolts.

Tighten
Tighten the bolts to 22 N·m (16 lb ft).




3. Install the engine harness terminal (1) to the generator.
4. Install the generator terminal nut (2).

Tighten
Tighten the nut to 15 N·m (11 lb ft).

5. Position the generator terminal protective boot (3).



6. Connect the generator electrical connector (3).
7. Install the drive belt. Refer to Drive Belt Replacement .
8. Connect battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .

Generator Replacement LY7

1. Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .
2. Remove the drive belt. Refer to Drive Belt Replacement .
3. Disconnect the engine wiring harness electrical connector (5) from the generator.
4. Reposition the engine wiring harness boot (6).
5. Remove the generator terminal nut (4).
6. Remove the engine harness terminal from the generator.



7. Loosen the idler pulley bolt (4).
8. Remove the generator bolts (1).
9. Separate the generator from the engine block.
10. Remove the idler pulley (3) from the vehicle.

Important: It may be necessary to maneuver the generator around in the engine compartment to in order to remove it from the vehicle.

11. Remove the generator (2) from the vehicle.

Important: It may be necessary to maneuver the generator around in the engine compartment to in order to install it to the vehicle.

1. Install the generator (2) to the vehicle.
2. Install the idler pulley (3) to the vehicle.
3. Position the generator (2) and idler pulley to the engine block.
4. Install the idler pulley bolt (4) and generator bolts (1) finger tight.

Notice: Refer to Fastener Notice in the Preface section.

5. Tighten the idler pulley bolt first, then the generator bolts.

Tighten
Tighten the bolts to 50 N·m (37 lb ft).




6. Install the engine harness terminal to the generator.
7. Install the generator terminal nut (4).

Tighten
Tighten the nut to 10 N·m (89 lb in).

8. Position the engine wiring harness boot (6) over the terminal.
9. Connect the engine wiring harness electrical connector (5) to the generator.
10. Install the drive belt. Refer to Drive Belt Replacement .
11. Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .