Tools Required
J 7872 Magnetic Base
Dial Indicator Set
Important: Use care when handling the crankshaft. Avoid damage to the bearing surfaces
or the lobes of the crankshaft position reluctor ring. Damage to the teeth
of the crankshaft position reluctor ring may effect OBD II system performance.
- Clean the crankshaft with solvent.
- Thoroughly clean all oil passages and inspect for restrictions
or burrs.
Caution: Wear safety glasses in order to avoid eye damage.
- Dry the crankshaft with compressed air.
Important: Reluctor ring teeth should not have imperfections on the rising or falling
edges.
Imperfections of the reluctor ring teeth may effect OBD II system performance.
- Perform a visual inspection of the crankshaft for damage.
- Inspect the crankshaft
journals for wear (1).
Journals should be smooth with no
signs of scoring, wear, or damage.
- Inspect the crankshaft journals for grooves or scoring (2).
- Inspect the crankshaft journals for scratches or wear (3).
- Inspect the crankshaft journals for pitting or imbedded bearing
material (4).
- Measure the crankshaft
journals for out-of-round.
- Measure the crankshaft journals for taper.
- Measure the crankshaft
runout.
Using wooden V blocks, support the crankshaft on
the front and rear journals.
- Use the J 7872
in order to measure the crankshaft runout at the front and rear intermediate
journals.
- Use the J 7872
in order to measure the runout of the crankshaft rear flange.
- Replace the crankshaft if the measurements are not within specifications.
- Inspect crankshaft bearings
for craters or pockets. Flattened sections on the bearing halves also indicate
fatigue.
- Inspect the crankshaft
bearings for excessive scoring or discoloration.
- Inspect the crankshaft bearings for dirt or debris imbedded into
the bearing material.
- Inspect the crankshaft
bearings for improper seating indicated by bright, polished sections of the
bearing.
If the lower half of the bearing is worn or damaged,
both upper and lower halves should be replaced.
Generally, if
the lower half is suitable for use, the upper half should also be suitable
for use.
Tools Required
J 7872 Magnetic Base
Dial Indicator Set
Important: Use care when handling the crankshaft. Avoid damage to the bearing surfaces
or the lobes of the crankshaft position reluctor ring. Damage to the teeth
of the crankshaft position reluctor ring may effect OBD II system performance.
- Clean the crankshaft with solvent.
- Thoroughly clean all oil passages and inspect for restrictions
or burrs.
Caution: Wear safety glasses in order to avoid eye damage.
- Dry the crankshaft with compressed air.
Important: Reluctor ring teeth should not have imperfections on the rising or falling
edges.
Imperfections of the reluctor ring teeth may effect OBD II system performance.
- Perform a visual inspection of the crankshaft for damage.
- Inspect the crankshaft
journals for wear (1).
Journals should be smooth with no
signs of scoring, wear, or damage.
- Inspect the crankshaft journals for grooves or scoring (2).
- Inspect the crankshaft journals for scratches or wear (3).
- Inspect the crankshaft journals for pitting or imbedded bearing
material (4).
- Measure the crankshaft
journals for out-of-round.
- Measure the crankshaft journals for taper.
- Measure the crankshaft
runout.
Using wooden V blocks, support the crankshaft on
the front and rear journals.
- Use the J 7872
in order to measure the crankshaft runout at the front and rear intermediate
journals.
- Use the J 7872
in order to measure the runout of the crankshaft rear flange.
- Replace the crankshaft if the measurements are not within specifications.
- Inspect crankshaft bearings
for craters or pockets. Flattened sections on the bearing halves also indicate
fatigue.
- Inspect the crankshaft
bearings for excessive scoring or discoloration.
- Inspect the crankshaft bearings for dirt or debris imbedded into
the bearing material.
- Inspect the crankshaft
bearings for improper seating indicated by bright, polished sections of the
bearing.
If the lower half of the bearing is worn or damaged,
both upper and lower halves should be replaced.
Generally, if
the lower half is suitable for use, the upper half should also be suitable
for use.