Saturn Field Product Reminder - Vehicle Fix It Right the First Time Issues, Parts Restriction Information and Technical Bulletins Released in February and March, 2005
| Subject: | Saturn Field Product Reminder -- Vehicle "Fix It Right the First Time" Issues, Parts Restriction Information and Technical Bulletins Released in February and March 2005 |
| Models: | 2005 and Prior Model Year Saturn Vehicles |
In order to access this bulletin electronically, go to the Service Information (SI) Home Page and select the "Latest News" icon. The documents are arranged by sub-section and then by date (newest to oldest). Scroll down to "General Information" then click on the latest "Field Product Reminder" bulletin.
Model Year(s) | Vehicle Line(s) / Condition | Do This | Don't Do This | Reference Information/Bulletin |
|---|---|---|---|---|
New Issues | ||||
2005 | ION with 2.2L engine (RPO L61) built up to and including VIN 5Z148696 - SES Lamp On w/ DTCs U1064, P0461, and/or P0420 Set, Fuel Gauge Stays on Empty w/ Fuel Remaining, Fluctuating Speedometer/Tachometer, and/or Vehicle Theft Security Lamp On | Reprogram Engine Control Module (ECM) with Saturn Service Stall System (SSS) software version 2.5 2005 or later data CD. | Don’t replace cluster, BCM, or fuel level sender. | 05-06-04-020 |
2005 | ION with 2.2L engine (RPO L61) built up to and including VIN 5Z148696 - Service Engine Soon Lamp Illuminated with Diagnostic Trouble Codes (DTC) P0420 "Catalyst System Low Efficiency" | Reprogram Engine Control Module (ECM) with Saturn Service Stall System (SSS) software version 2.5 2005 or later data CD. | Don’t replace catalytic converter. | 05-06-04-020 |
2003-2004 | ION - with VT25E (VTi) Transaxle - Service Engine Soon (SES) Telltale Illuminated with Diagnostic Trouble Code (DTC) P0742 Set | Reprogram Transaxle Control Module (TCM) with Saturn Service Stall System (SSS) software version 2.5 2005 or later data CD. | Don’t replace torque converter or other transaxle components. | 05-07-30-006 |
2003-2005 | VUE - with VT25E (VTi) Transaxle - Service Engine Soon (SES) Telltale Illuminated with Diagnostic Trouble Code (DTC) P0742 Set | Reprogram Transaxle Control Module (TCM) with Saturn Service Stall System (SSS) software version 2.5 2005 or later data CD. | Don’t replace torque converter or other transaxle components. | 05-07-30-006 |
2002-2005 | VUE - Power Windows and Power Sunroof (if equipped) Inoperative with 30A "PWR WDW Maxi" open | Install 30A Circuit Breaker in Underhood Fuse Block. | Don’t simply replace the fuse. | 05-08-64-004 |
2003-2005 | ION - Key Sticks, Binds, is Hard to Insert or Will Not Rotate in Ignition Cylinder After Repair | Replace Ignition Cylinder, Tumbler, and Retainer Plate. | Don’t re-use the ignition cylinder, tumbler, or retainer plate when servicing any of the components of the assembly. | 05-08-49-006 |
2005 | Relay- Second Row Center Console (toybox) Latch Damaged | Replace the latch with new design P/N 19130892. | Don’t replace the second row center console. | SSPO message 2421 |
2005 | Relay with 3.5L V6 Engine (VIN L - RPO LX9) - Whistle Type Noise at Idle, Light or Medium Acceleration | Advise the customer that a repair is in test and validation and is due out soon. | Don’t replace any engine components. | 05-06-01-005 |
2005 | Relay - Unable to communicate with the new EBCM after replacement | Program EBCM by following SI Document ID# 1265170 and retest. | Don’t replace the EBCM again since a new EBCM will not communicate until programmed. | PIT3427 |
Category Type | Subject | Model(s) | Model Year(s) | Bulletin Number |
|---|---|---|---|---|
Engine/Propulsion System | Customer Satisfaction Program -- Camshaft Position Sensor Housing Seal Replacement | ION Red Line with 2.0L Engine (VIN P - RPO LSJ) | 2004-2005 with VIN break | 05522* |
Engine/Propulsion System | On-Board Diagnostic (OBD) System Software Upgrade -- Enhanced Oxygen Sensor Response Diagnostic (Reprogram Powertrain Control Module [PCM]) | ION Red Line with 2.0L Engine (VIN P - RPO LSJ) | 2004 | 05514 |
* Printed copy sent to U.S. Saturn retailers; PDF available on DealerWorld.
Category Type | Subject | Model(s) | Model Year(s) | Bulletin Number |
|---|---|---|---|---|
Engine/Propulsion System | Advance Service Information - Whistle Type Noise at Idle, Light or Medium Acceleration (Fix Not Yet Available) | Relay | 2005 | 05-06-01-005 |
Body and Accessories | Advance Service Information (ASI) Resolution - Various Radio/CD Player Concerns (Replace Radio) | Relay | 2005 | 05-08-44-006 |
Category Type | Subject | Model(s) | Model Year(s) | Bulletin Number |
|---|---|---|---|---|
Body and Accessories | Global Position Sensor (GPS) Performance Degradation | Saturn Vehicles with Navigation Systems and/or OnStar | 2002-2005 | 00-08-46-003B |
Body and Accessories | Exterior Lamp Condensation and Replacement Guidelines | Saturn Vehicles | 1993-2005 | 01-08-42-001B |
Body and Accessories | Windnoise At Base Of Windshield (Seal Sheet Metal Seams) | Relay | 2005 | 02-08-58-005B |
Body and Accessories | XM Digital Radio Receiver Ordering Process | ION VUE Relay with Digital Audio System S-Band (RPO U2K) XM Radio | 2004-2005 2004-2005 2005 | 04-08-44-009A |
Body and Accessories | Windshield Wipers Streak During Wiper Operation (Replace Windshield Wiper Blade Assembly) | ION | 2004 | 05-08-43-002 |
Body and Accessories | Information on Rear Seat Headphone Foam Ear Pad Replacement if Worn or Damaged | Saturn Vehicles with Rear Seat Entertainment System (RPOs U32, U42) | 2001-2005 | 05-08-44-005 |
Body and Accessories | Key Sticks, Binds, is Hard to Insert or Will Not Rotate in Ignition Cylinder After Repair (Replace Ignition Cylinder, Tumbler, and Retainer Plate) | ION Sedans and Coupes | 2003-2005 | 05-08-49-006 |
Body and Accessories | Service Manual Update -- Addition of Frame Brackets and Serviceable Insulator (Bushing) for L66 Frame | VUE with 3.5L V-6 Engine (VIN 4 - RPO L66) | 2004-2005 | 05-08-61-003 |
Body and Accessories | Power Windows and Power Sunroof (if equipped) Inoperative (Install 30A Circuit Breaker) | VUE | 2002-2005 | 05-08-64-004 |
Engine/Propulsion System | Insufficient Heat, Service Engine Soon (SES) Light On, DTC P0128 Set (Replace Thermostat Assembly) | VUE L-Series with 3.0L Engine (VIN B or R - RPO L81) | 2002-2003 2002-2005 | 03-06-02-002A |
Engine/Propulsion System | Information on Aluminum Heater Core and/or Radiator Replacement | Saturn Vehicles | 1991-2005 | 05-06-02-001 |
General Information | New Bulletin Categories | Saturn Vehicles | 1991-2005 | 05-00-89-005 |
General Information | Quick Tips for Warranty Administration | Saturn Vehicles | 1991-2005 | 05-00-89-007 |
General Information | Car Care Matrix for Warranty Administration | Saturn Vehicles | 2005 | 05-00-90-002 |
Restraints | Excessive Lateral Movement of Some Aftermarket Child Seats (Replace Rear Seat Buckle) | Relay | 2005 | 00-09-40-001C |
Restraints | Avoiding 3rd Row Center Seat Belt Retractor Lock-up | Relay | 2005 | 05-09-40-001 |
Steering | Power Steering System Noise and/or Leak Diagnosis | L-Series S-Series with Power Steering | 2000-2005 1991-2002 | 02-02-32-009A |
Suspension | Service Manual Update -- Lower Control Arm Ball Stud Nut Torque Specification Changes | VUE | 2002-2005 | 05-03-08-003 |
Transmission/Transaxle | Intermittent Hesitation During Vehicle Launch (Replace Transaxle Input/Output Sensors or Transaxle Case Cover Assembly, If Necessary) | VUE ION with VT25E VTi Transaxle (RPO M16/M75) | 2002-2005 2003-2004 | 05-07-30-003 |
Category Type | Subject | Model(s) | Model Year(s) | Bulletin Number |
|---|---|---|---|---|
Body and Accessories | Compass Zone Adjustment and Calibration Procedure During Pre-Delivery Inspection | Relay | 2005 | 03-08-48-005B |
Body and Accessories | Turn Signal Indicator Flashing Faster than Normal and Corresponding Front Turn Signal Bulb Inoperative (Refer to Recall 04095) | ION Sedans | 2003-2004 | 04-08-42-002A |
Body and Accessories | Unable to Connect to OnStar® or OnStar® Personal Calling Inoperative in Alaska Only (Change Transceiver ID) | Saturn Vehicles with Analog OnStar® System (RPO UE1) | 2002-2005 | 05-08-46-002A |
Body and Accessories | Information - OnStar® Phone Number Concerns (Phone Number Incorrect/Assigned to Another Vehicle/Phone) That Occur During Diagnosis of OnStar® System | Saturn Vehicles with OnStar® | 2003-2005 | 05-08-46-004 |
Engine/Propulsion System | SES Lamp On w/ DTCs U1064, P0461, and/or P0420 Set, Fuel Gauge Stays on Empty w/ Fuel Remaining, Fluctuating Speedometer/Tachometer, and/or Vehicle Theft Security Lamp On | ION with 2.2L four-cylinder engine (VIN F - RPO L61) | 2005 with VIN break | 05-06-04-020 |
General Information | Updated Recreational Vehicle Towing Information and Procedures for 2004-2005 Saturn VUE Vehicles | VUE with 3.5L V-6 (VIN 4 - RPO L66) | 2004-2005 | 05-00-89-014 |
General Information | Warranty Administration - New Definition for Parts Warranty Case Type | Saturn Vehicles | 2002-2005 | 05-00-89-015 |
Transmission/Transaxle | Intermittent No Movement in Drive or Reverse with or without Diagnostic Trouble Codes (DTCs) P0841, P1758, and/or P1882 (Replace VT25E Case Cover Assembly, Torque Converter and Oil Cooler Lines, If Necessary) | ION VUE with VT25E (VTi) Transaxle (RPO M16/M75) | 2003-2004 2002-2004 | 05-07-30-004 |
Transmission/Transaxle | Low Speed Grind Noise and/or Hesitation While Driving (Install New Transmission Control Module [TCM] Calibration and Add New Transmission Fluid and Additive) | ION with VT25E (VTi) Transaxle (RPO M75) | 2003-2004 | 05-07-30-005 |
Transmission/Transaxle | Service Engine Soon (SES) Telltale Illuminated with Diagnostic Trouble Code (DTC) P0742 Set (Reprogram Transaxle Control Module [TCM]) | VUE ION with VT25E (VTi) Transaxle (RPO M16/M75) | 2002-2005 2003-2004 | 05-07-30-006 |
Model Year(s) | Component on Restriction | Reference Info/Bulletin/Phone Number |
|---|---|---|
2004 | Saturn VUE MJ7/MJ8 Automatic Transmission Assemblies | Bulletin # 03-07-30-040, Saturn Technical Assistance Center 1-800-828-2112, prompt 1, (Canada English 1-800-263-7740, Canada French 1-800-263-7960) |
2004-2005 | Saturn VUE All-Wheel Drive (AWD) Transfer Case Assembly | Bulletin # 03-07-30-039A, Saturn Technical Assistance Center 1-800-828-2112, prompt 1, (Canada English 1-800-263-7740, Canada French 1-800-263-7960) |
2004-2005 | Saturn XM Digital Radio Receiver | Bulletin # 04-08-44-009A, Saturn Technical Assistance Center 1-800-828-2112, prompt * (The prompt for XM radio callers is combined with the OnStar® prompt.) |
