Starter Replacement 2.2L (L61)
Removal Procedure
Important: Record all pre-set radio stations.
- Turn the ignition OFF.
- Disconnect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
.
- Remove the B+ battery cable nut at starter.
- Remove the S-terminal nut.
- Remove the lower starter assembly to engine block bolt.
- Remove the upper starter assembly to engine block bolt.
- Move the starter right, clearing the engine block, then left and out of the engine block (flywheel housing).
Installation Procedure
- Guide the starter into the engine block (flywheel housing).
Notice: Refer to Fastener Notice in the Preface section.
- Install the starter mounting bolts.
Tighten
Tighten the starter-to-engine bolts to 40 N·m (30 lb ft).
- Install the B+ cable and nut.
Tighten
Tighten the B+ cable-to-starter nut to 10 N·m (89 lb in).
- Install the S-terminal wire and nut.
Tighten
Tighten the S-terminal nut to 5 N·m (4 lb ft).
- Connect the negative battery cable to the battery. Refer to
Battery Negative Cable Disconnection and Connection
.
Tighten
Tighten the battery terminal bolts to 17 N·m (13 lb ft).
- Reprogram the radio stations.
Starter Replacement 3.5L (L66)
Removal Procedure
Important: Record all pre-set radio stations.
- Turn the ignition OFF.
- Disconnect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
.
- Remove the B+ battery cable nut at starter.
- Remove the S-terminal connector.
- Remove the lower starter assembly to transmission bolt and oxygen sensor connector bracket.
- Remove the upper starter assembly to transmission bolt.
- Remove the starter.
Installation Procedure
- Install the starter to the transmission.
Notice: Refer to Fastener Notice in the Preface section.
- Install the starter mounting bolts.
Tighten
Tighten the starter-to-transmission bolts to 44 N·m (33 lb ft).
- Install the B+ cable and nut.
Tighten
Tighten the B+ cable-to-starter nut to 10 N·m (89 lb in).
- Install the S-terminal wire .
- Connect the negative battery cable to the battery. Refer to
Battery Negative Cable Disconnection and Connection
.
Tighten
Tighten the battery terminal bolt to 17 N·m (13 lb ft).
- Reprogram the radio stations.