Center Pillar Sectioning Reinforcement
Removal Procedure
Caution: Refer to Approved Equipment for Collision Repair Caution in the Preface section.
- Disable the SIR system. Refer to
SIR Disabling and Enabling
in SIR.
- Disconnect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
in Engine Electrical.
- Remove all related panels and components.
- Repair as much of the damage as possible to factory specifications. Refer
to
Dimensions - Body
.
- Note the location and remove the sealers and anti-corrosion materials
from the repair area, as necessary. Refer to
Anti-Corrosion Treatment and Repair
in Paint
and Coatings.
- Cut the panel 135 mm lower than the center pillar outer sectioning
location.
Important: Do not damage any inner panels or reinforcements.
- Locate and drill out all factory welds. Note the number and location of the
welds for installation of the center pillar reinforcement.
- Remove the damaged center pillar reinforcement.
Installation Procedure
- Cut the replacement service part 25 mm
longer than the original panel that was removed from the vehicle.
Important: If the location of the original plug weld holes can not be determined, space
the plug weld holes every 40 mm (1 1/2 in) apart.
Some panels may have structural weld-thru adhesive. It is necessary to replace
the weld-thru adhesive with an additional spot weld between each factory spot weld.
- Drill 8 mm (5/16 in) plug weld holes in the service part as necessary
in the locations noted from the original panel.
- Prepare all mating surfaces as necessary.
- Apply 3M Weld-Thru Coating P/N 05916 or equivalent to all mating surfaces.
- Slide the replacement service part behind the original panel at the sectioning
joint.
- Position the center pillar reinforcement to the vehicle using 3-dimensional
measuring equipment. Clamp the center pillar reinforcement into place.
- Plug weld accordingly. To create a solid weld with minimum heat distortion
at the sectioning joint, make 25 mm (1 in) welds with 25 mm (1 in)
gaps between them. Then go back and complete the stitch.
- Clean and prepare all welded surfaces.
- Apply the sealers and anti-corrosion materials to the repair
area, as necessary. Refer to
Anti-Corrosion Treatment and Repair
in Paint and Coatings.
- Paint the repair area. Refer to
Basecoat/Clearcoat Paint Systems
in Paint and
Coatings.
- Install all related panels and components.
- Connect the negative battery cable. Refer to
Battery Negative Cable Disconnection and Connection
in Engine Electrical.
- Enable the SIR system. Refer to
SIR Disabling and Enabling
in SIR.