GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

Notice: This engine has aluminum cylinder heads. Do not remove the spark plugs from a hot engine, allow it to cool first. Removing the spark plugs from a hot engine may cause spark plug thread damage or cylinder head damage.


    Object Number: 898897  Size: SH
  1. Disconnect the intake air temperature (IAT) sensor connector.
  2. Loosen the clamp at the air cleaner assembly.
  3. Remove the push-pin attachment from the outlet resonator/duct assembly to support bracket.
  4. Loosen the clamp at the throttle body assembly.
  5. Disconnect the positive crankcase ventilation (PCV) fresh air bent hose at the cam cover.
  6. Remove the outlet resonator/duct assembly.
  7. Disconnect the electric ignition (EI) module electrical connector.

  8. Object Number: 951506  Size: SH
  9. Remove the ignition module attachment bolts.
  10. Remove the ignition module housing assembly with the spark plug boots from the spark plugs.

  11. Object Number: 895073  Size: SH

    Important: To avoid getting water and debris into the spark plug holes, used compressed air and a shop rag to blow out each spark plug hole before plus are removed.

  12. Remove the spark plugs using a spark plug socket.

Installation Procedure


    Object Number: 895073  Size: SH

    Notice: Do not coat spark plug threads with anti-seize compound. If anti-seize compound is used and spark plugs are over-torqued, damage to the cylinder head threads may result.

  1. Gap the spark plugs.
  2. Specification
    Spark Plug Gap: 1.0 mm (0.040 in)

    Notice: Refer to Fastener Notice in the Preface section.

  3. Install the spark plugs.
  4. Tighten
    Tighten the spark plugs to 20 N·m (15 lb ft).


    Object Number: 951517  Size: SH
  5. Apply dielectric compound to the spark plug boots and ensure no corrosion is present.

  6. Object Number: 951506  Size: SH
  7. Install the ignition module housing assembly with spark plug boots into position.
  8. Tighten
    Tighten the ignition module-to-camshaft cover bolts to 10 N·m (89 lb in).

  9. Connect the EI module harness connector. Push in until a click is heard and pull back to confirm a positive engagement.

  10. Object Number: 897621  Size: SH
  11. Position the outlet resonator/duct assembly into position.
  12. Connect the PCV fresh air vent hose assembly.
  13. Tighten the clamp at the throttle body assembly.
  14. Position the outlet resonator/duct assembly up with support bracket and install the push-pin.
  15. Tighten the clamp at the air cleaner assembly.
  16. Connect the IAT sensor connector.