Tools Required

EN 46330 Timing Belt Tensioner Retaining Pin

1. Remove the timing belt. Refer to Timing Belt Replacement.



2. Remove the bolts (7).
3. Remove the tensioner (6).
4. Remove the bolt (1), tensioner pulley assembly (2) and bushing (3).
5. Remove the nut (5) and pulley (4).

Notice: Do not exceed 9 800 N (2,200 lb) when compressing the rod of the tensioner or component damage may occur.

1. Using a hydraulic press, slowly compress the tensioner.
2. Insert the EN 46330 through the housing and rod.

Notice: Refer to Fastener Notice in the Preface section.




3. Install the tensioner (252) and bolts (251).

Tighten
Tighten the bolts to 12 N·m (106 lb in).




4. Install the bushing (3), tensioner bracket (2) and bolt (1).

Tighten
Tighten the bolt to 25 N·m (19 lb ft).

5. Install the pulley (4) and nut (5).

Tighten
Tighten the nut to 80 N·m (59 lb ft).

6. Install the timing belt. Refer to Timing Belt Replacement.