Heater Outlet Hose Replacement LY7

Callout	Component Name
Preliminary Procedures Remove the fuel injector sight shield. Refer to Fuel Injector Sight Shield Replacement. Partially drain the cooling system. Refer to Cooling System Draining and Filling.
1	Heater Outlet Hose Clamp (Qty: 2)
2	Heater Outlet Hose

Heater Outlet Hose Replacement LAT

Callout	Component Name
Preliminary Procedures Partially drain the cooling system. Refer to Cooling System Draining and Filling.
1	Heater outlet hose clamps (Qty 2).
2	Heater outlet hose.

Heater Outlet Hose Replacement LE5

Callout	Component Name
Preliminary Procedures Partially drain the cooling system. Refer to Cooling System Draining and Filling.
1	Heater outlet hose clamps (Qty 2).
2	Heater outlet hose.

Heater Outlet Hose Replacement LZ4

Callout	Component Name
Preliminary Procedures Partially drain the cooling system. Refer to Cooling System Draining and Filling.
1	Heater Outlet Hose Clamp (Qty: 3)
2	Heater Outlet Hose

Heater Outlet Hose Replacement HP5 Pump to Engine

Special Tools

J 38185 Hose Clamp Pliers

Removal Procedure

1. Drain the coolant. Refer to Cooling System Draining and Filling
2. Remove the drive motor generator control module assembly. Refer to Drive Motor Generator Control Module Assembly Replacement



3. Using J 38185 Hose Clamp Pliers disengage the tension on the hose clamp (1) and remove the heater outlet hose (2) from the thermostat housing.



4. Using J 38185 Hose Clamp Pliers disengage the tension on the hose clamp (1) and remove the heater outlet hose (2) from the heater coolant pump.
5. Remove the heater outlet hose - pump to engine from the vehicle.

Installation Procedure

1. Install the heater outlet hose - pump to engine to the vehicle.



2. Using J 38185 Hose Clamp Pliers disengage the tension on the hose clamp (1) and install the heater outlet hose (2) to the heater coolant pump.



3. Using J 38185 Hose Clamp Pliers disengage the tension on the hose clamp (1) and install the heater outlet hose (2) to the thermostat housing.
4. Install the drive motor generator control module assembly. Refer to Drive Motor Generator Control Module Assembly Replacement
5. Fill the coolant. Refer to Cooling System Draining and Filling

Heater Outlet Hose Replacement HP5 Pump to Heater Core

Special Tools

J 38185 Hose Clamp Pliers

Removal Procedure

1. Drain the coolant. Refer to Cooling System Draining and Filling
2. Remove the drive motor generator control module assembly. Refer to Drive Motor Generator Control Module Assembly Replacement



3. Using J 38185 Hose Clamp Pliers disengage the tension on the hose clamp (1) and remove the heater outlet hose (2) from the heater coolant pump.



4. Using J 38185 Hose Clamp Pliers disengage the tension on the hose clamp (1) and remove the heater outlet hose (2) from the heater core.
5. Remove the heater outlet hose - pump to heater core from the vehicle.

Installation Procedure

1. Install the heater outlet hose - pump to heater core to the vehicle.



2. Using J 38185 Hose Clamp Pliers disengage the tension on the hose clamp (1) and install the heater outlet hose (2) to the heater core.



3. Using J 38185 Hose Clamp Pliers disengage the tension on the hose clamp (1) and install the heater outlet hose (2) to the heater coolant pump.
4. Install the drive motor generator control module assembly. Refer to Drive Motor Generator Control Module Assembly Replacement
5. Fill the coolant. Refer to Cooling System Draining and Filling