GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Suzuki 🢒 2008 🢒 XL-7 AWD 🢒 Brakes 🢒 Hydraulic Brakes 🢒 Brake Pedal Assembly Replacement

Removal Procedure

    Object Number: 927716 Size: SH
  1. Disconnect the accelerator pedal assembly electrical connector.

    2. Object Number: 926065 Size: SH
  2. Remove the retaining clip and washer from the brake pedal.
  3. Release the brake booster pushrod from the brake pedal.
  4. Disconnect the brake pedal position sensor electrical connector.

    5. Object Number: 931272 Size: SH
  5. Remove the brake pedal bracket-to-steering column bracket bolt.

    6. Object Number: 925895 Size: SH
  6. Remove the brake booster mounting nuts.
  7. Position the brake booster forward to clear the studs from the front of the dash.

    8. Object Number: 932996 Size: SH
  8. Loosen, but do not remove, the steering column bracket to cowl nut.
  9. While simultaneously disengaging the brake pedal bracket pilot bushings from the foam insulation panel, pull the brake pedal assembly back and toward the center of the vehicle.
  10. Remove the brake pedal assembly from the vehicle.

    11. Object Number: 925900 Size: SH
  11. Remove the accelerator pedal assembly from the brake pedal bracket. Refer to Accelerator Pedal Position Sensor Replacement .

Installation Procedure

    Object Number: 925900 Size: SH
  1. Install the accelerator pedal assembly to the brake pedal bracket. Refer to Accelerator Pedal Position Sensor Replacement .

    2. Object Number: 925895 Size: SH
  2. Install the brake pedal assembly into the vehicle, while guiding the brake pedal bracket pilot bushings into the foam insulator panel.
  3. Position the booster studs through dash panel.

    4. Notice: Refer to Fastener Notice in the Preface section.


    Object Number: 931272 Size: SH
  4. Install the brake pedal bracket-to-steering column bracket bolt.

    5. Tighten
    Tighten the bolt to 25 N·m (18 lb ft).

  5. Loosely install the brake booster mounting nuts.
  6. Apply a thin coating of lithium grease to the pushrod pin on the brake pedal.

    7. Object Number: 926065 Size: SH
  7. Connect the brake booster pushrod to the brake pedal.
  8. Install the washer and retaining clip to the brake pedal.

    9. Object Number: 925895 Size: SH
  9. Tighten the vacuum brake booster mounting nuts.

    10. Tighten
    Tighten the nuts to 25 N·m (18 lb ft).


    Object Number: 932996 Size: SH
  10. Install the steering column bracket to cowl nut.

    11. Tighten
    Tighten the nuts to 25 N·m (18 lb ft).

  11. Connect the brake pedal position sensor electrical connector.

    12. Object Number: 927716 Size: SH
  12. Connect the accelerator pedal assembly electrical connector.