Tools Required
• | J 25024-A
Servo Piston/Clutch Spring Compressor |
• | J 45186
Forward and Direct Clutch Spring Compressor |
Important: Soak the new clutch discs in automatic transmission fluid for at least 2 hours before installation.
- Apply automatic transmission fluid to the new piston seals.
- Install a new piston inner seal (581) and a new piston outer seal (583) on to the 4-5 clutch piston (582).
- Apply automatic transmission fluid to the inner and outer seal surfaces of the 4-5 clutch drum assembly (584).
- Install the 4-5 clutch piston assembly (582) into the 4-5 clutch drum assembly (584).
Important: The transmission or the service parts may be either a 1st design or 2nd design 4-5 clutch piston return spring assembly (580). The 1st design (1) will have 18 springs and the 2nd design (2)
will have 14 springs. The parts are completely interchangeable.
- Install the 4-5 clutch piston return spring assembly (580) on to the 4-5 clutch piston assembly, indexing the springs to the holes in the 4-5 clutch piston assembly.
Important: Make sure that the end gap of the retaining ring is not aligned with the spring retainer claw.
- Install the 4-5 clutch piston return spring retaining ring (579).
6.1. | Place the
J 25024-A
(3) in a vise with the forcing screw on the bottom and backed out. |
6.2. | Place the
J 45186
(1) on the 4-5 clutch piston return spring assembly (580). |
6.3. | Place the J 21420-2 (4) from the
J 23327
on top of the forcing screw of
J 25024-A
(3). |
6.4. | Place the clutch housing with the
J 45186
(1) on the J 21420-2 (4) and under the arms of
J 25024-A
(3). |
6.5. | With the forcing screw, compress the clutch spring to allow the installation of the retaining ring. |
6.6. | Use
J 28585
(2) or snap ring pliers to install the retaining ring (579). |
Important: Make sure that you have the correct number of plates, and that they are in the correct order.
- Install the 4 fiber plates (577) and the 4 steel plates (578) into the 4-5 clutch drum assembly (584).
- Install the 4-5 clutch backing plate (576) into the 4-5 clutch drum assembly (584).
- Using
J 28585
install the 4-5 clutch backing plate retaining ring (575) into the groove of the 4-5 clutch drum assembly (584). Make sure that the end gap of the retaining ring is not aligned with one of the cutouts in the drum.