Washer Pump Replacement Sedan
Removal Procedure
- Remove the radiator assembly. Refer to
Radiator Replacement.
- Disconnect the washer pump electrical connector (1).
- Place a suitable container under the washer pump (2).
Important: Take care not to pierce the washer hose.
- Remove the washer pump hose (3).
Important: Inspect the rubber seal for damage, due to
perishing and replace as necessary.
- Remove the washer pump (2).
Installation Procedure
- Position the seal to the washer pump (2) pressing
in the washer pump until fully seated.
- Connect the washer pump electrical connector (1).
- Connect the washer pump hose (3).
- Fill the washer solvent container with washer solvent.
- Test the washer pump for correct operation.
- Install the radiator assembly. Refer to
Radiator Replacement.
Washer Pump Replacement Sportwagon
Removal Procedure
- Remove the radiator grille. Refer to
Radiator Grille Replacement.
- Raise the securing lock (3) from the radiator
support bracket (2) by 10 mm on both sides.
- Remove the radiator support bracket (2) from the radiator slide
pin assembly (1) on both sides.
Important: Care must be taken when tilting the radiator
assembly (2) away from the front end panel (1), as excessive force may
damage the radiator assembly (2).
- Tilt the radiator assembly (2) away from the front end panel (1).
- Insert a suitable holding device between the front end panel (1)
and the radiator assembly (2).
- Place a suitable container under the rear
window washer pump (3).
Important: Take care not to damage the condenser cooling
fins when removing the windshield washer hose (1).
Important: Take care not to puncture the windshield
washer hose (1) when removing it from the windshield washer pump (3).
- Disconnect the windshield washer hose (1) from the windshield washer
pump (3).
- Detach the windshield washer hose (1) from the solvent container (2).
- Disconnect the windshield washer pump electrical
connector (1) from the windshield washer pump (2).
Important: Inspect the windshield washer pump inlet
port rubber seal (3) for damage and replace as necessary.
- Remove the windshield washer pump (2) from the washer solvent container (5).
Installation Procedure
Important: Take care not to damage the condenser cooling
fins when Installing the windshield washer pump (2).
- Install the windshield washer pump inlet port rubber seal (3) onto the
windshield washer pump inlet port (4).
- Install the windshield washer pump (2) to the washer solvent container (5)
making sure the windshield washer pump inlet port (4) is securely seated into
the solvent container (5).
- Connect the windshield washer pump electrical connector (1) to
the windshield washer pump (2).
- Attach the windshield washer hose (1)
to the solvent container (2).
Important: Take care not to damage the condenser cooling
fins when installing the windshield washer hose (1).
Important: Take care not to puncture the windshield
washer hose (1) when installing it to the windshield washer pump (3).
- Connect the windshield washer hose (1) to the windshield washer pump (3).
- Remove the holding device between the radiator assembly (2)
and front end panel (1).
- Position the radiator assembly (2) towards the front end panel (1)
to its original position.
- Install the radiator support bracket (2) to
the radiator slide pin assembly (1) on both sides.
- Push the securing lock (3) into the radiator support bracket (2)
making sure it is correctly seated on both sides.
- Install the radiator grille. Refer to
Radiator Grille Replacement.
- Fill the washer solvent container with solvent.
- Check the operation of the rear window washer and make sure there are
no solvent leaks.