CAMPAIGN:EGR VALVE INOPERATIVE EGR VALVE MAY PLUG. Oldsmobile Custom Cruiser 1980

For 1990-2009 cars

# CAMPAIGN:EGR VALVE INOPERATIVE EGR VALVE MAY PLUG

ALL 1980 OLDSMOBILES EQUIPPED WITH MODELS/YEARS FEDERAL 3.8L-2 BBL. ENGINES W/O COMPUTER CONTROLLED EMISSION SYSTEM

THIS CAMPAIGN BULLETIN SUPERSEDES CAMPAIGN 80-E-2 DATED MAY 30, 1984. BECAUSE OF A RECENT COURT RULING, THE PREVIOUS AGE/MILEAGE LIMITATION HAS BEEN DELETED. ALL 1980 MODEL YEAR VEHICLES WITH 3.8L FEDERAL ENGINES ARE TO BE INCLUDED IN THIS CAMPAIGN REGARDLESS OF AGE OR MILEAGE.

#### CONDITION

General Motors has determined that some 1980 Oldsmobiles equipped with 3.8L 2 bbl. engines may be emitting pollutants in excess of Federal Emission Standards.

The EGR valve may have a plugged passage causing the EGR valve not to operate, resulting in an increase of exhaust emissions.

#### VEHICLES INVOLVED

All 1980 Starfire, Cutlass and Delta 88 models equipped with Federal 3.8L - 2bbl. (VIN Code A) engines without computer controlled emission systems.

#### DEALER ACTION

As a result of a recent court decision clarifying the Federal Emission Recall Program, the previous 5 year/50,000 mile limitation has been deleted from Campaign 80-E-2. All vehicles affected by this campaign should be subjected to the service procedure of this bulletin at no charge to the owner regardless of vehicle age or mileage. If, during this initial inspection, the EGR valve is found to be inoperative, the valve should be replaced, also at no charge to the owner.

If the valve is functioning satisfactorily, the owner has been requested to have the EGR valve function checked at 30,000 mile intervals. These 30,000 mile inspections should also be performed at no charge to the owner. However, should any subsequent 30,000 mile inspection indicate EGR valve replacement is necessary, it should be accomplished at no charge to the owner only if the vehicle has less than 50,000 miles.

If there is evidence of intentional disablement of the EGR system, the dealer is to notify the vehicle owner of this condition and ask the owner if he/she wants the system restored. The cost of restoration will be the responsibility of the vehicle owner.

Vehicles in dealer used car inventory are to be campaigned in accordance with the guidelines prescribed in this bulletin, prior to resale of the vehicles.

SERVICE PROCEDURE

A. Inspection of EGR Valve-

1. Raise vehicle hood and cover fenders.

2. With engine at operating temperature, running at idle and with transmission in "Park," place fingers beneath the EGR valve in order to contact the diaphragm.

#### CAUTION:

EGR VALVE MAY BE HOT. WEARING GLOVES IS RECOMMENDED TO AVOID BURNING FINGERS.

3. Rapidly increase engine speed to approximately 2,000 rpm and return to idle. Repeat 4 or 5 times with a pause each time. The diaphragm should have moved up and down during this procedure if system is functioning correctly.

4. If no up or down motion was felt when performing the engine rpm increase sequence, as outlined in step 3, check for vacuum at the EGR valve hose at higher engine speeds. If vacuum is present, replace EGR valve, step B.

5. If EGR valve functions properly, do not replace valve. Install campaign identification label, step C.

B. EGR Valve Replacement-

1. Remove air cleaner assembly.

2. Remove EGR valve attaching bolts and remove valve.

3. Remove all traces of gasket material from EGR valve mounting surface. Do not allow any gasket material to fall into EGR passages.

4. Obtain correct Service EGR valve (refer to Parts Information) and install new valve with new gasket. Tighten bolts to 27 N.m (20 lbs. ft.).

5. Check for proper EGR valve operation, step A.

6. Install air cleaner and install campaign identification label, step C.

C. Campaign Identification Label Installation Procedure -

Each vehicle inspected or modified in accordance with the instructions outlined in this procedure will require a campaign identification label. Each label provides a space to include the campaign number, the five (5) digit dealer code of the dealer performing the campaign service, and the date vehicle was campaigned. This information may be inserted with a typewriter or ballpoint pen. When installing label, clean the surface of the radiator upper mounting panel in the area of Emission Label and apply the campaign label.

#### PARTS INFORMATION

Dealers are to order EGR valves from WDDGM (EGR gasket is included with service part)

1980 Federal 3.8L, 2 bbl. 231 CID (VIN Code A) Without Computer Controlled Emission System

Transmission EGR Valve Model Type Service No. ----- ---- ----------- Cutlass Automatic 17066176 Cutlass Manual 17066236 Delta 88 Automatic 17066118 Starfire Automatic 17066173 Starfire Manual 17066175

DO NOT ORDER VALVES FOR THIS CAMPAIGN UNLESS YOU HAVE VEHICLES INVOLVED. THESE VALVES ARE NON-RETURNABLE.

To ensure these parts will be obtained as soon as possible, they should be ordered from WDDGM on a C.I.O. order with NO special instruction code, but order on an advise code (2).

#### WARRANTY CLAIM INFORMATION

Failure Labor Labor Operation Code Operation Hours --------- ---- --------- -----

Check EGR 96 V3250 .2hr. Valve Operation

Check EGR Valve 96 V3251 .3hr. Operation and Replace EGR Valve

Parts will be credited at dealer cost plus 30%.

.1 hour for clerical administration may be added to the above operations.

#### OWNER REIMBURSEMENT

Owners who have previously paid to have their car repaired because of the vehicle exceeding the original age/mileage limitation have been instructed to present original paid receipts or invoices to receive reimbursement.

Claims for customer reimbursement of previously paid repairs are to be submitted using Labor Operation T4091 and Trouble Code 96. Total reimbursement amount requested should be shown in the sublet column. Do not list parts or labor. Zone authorization will be required.

General Motors bulletins are intended for use by professional technicians, not a "do-it-yourselfer". They are written to inform those technicians of conditions that may occur on some vehicles, or to provide information that could assist in the proper service of a vehicle. Properly trained technicians have the equipment, tools, safety instructions and know-how to do a job properly and safely. If a condition is described, do not assume that the bulletin applies to your vehicle, or that your vehicle will have that condition. See a General Motors dealer servicing your brand of General Motors vehicle for information on whether your vehicle may benefit from the information.