The outside handles have adjustable outside handle-to-lock rods. This allows for adjustment of the amount of travel needed in order to operate the outside handle.

When servicing a vehicle with adjustable outside handle-to-lock rods, remove all free play between the outside handle and the lock. Also, do not operate the outside handle before these connections are made.

1. Remove the trim panel. Refer to Front Side Door Trim Panel Replacement .
2. Remove the water deflector. Refer to Front Side Door Water Deflector Replacement .



3. Use side cutters in order to cut off the outside handle rod-to-lock clip from the lock.
4. Unscrew the remainder of the clip from the outside handle rod.

Discard the clip.

5. Remove the key cylinder rod from the lock.



6. Remove the outside door handle bolts.
7. Rotate the lock cylinder pawl in order to allow the outside handle to clear the door handle opening.
8. Remove the handle from the handle rod.

1. Position the handle to the door.



2. Rotate the lock cylinder pawl in order to allow the outside handle to clear the door handle opening.

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

3. Install the outside door handle bolts.

Tighten
Tighten the outside door handle bolts to 10 N·m (89 lb in).




4. Install the key cylinder rod to the lock.
5. Snap a new outside handle rod-to-lock clip onto the door lock lever.
6. Position the outside door handle rod in the clip in order to eliminate any free play in the outside door handle.
7. Snap the clip cover closed over the threaded outside door handle rod.
8. Install the water deflector. Refer to Front Side Door Water Deflector Replacement .
9. Install the trim panel. Refer to Front Side Door Trim Panel Replacement .