- Install the sun gear with the bushing and the seal side facing differential.
- Install the final drive carrier. Turn the unit until it meshes
with the sun gear and the internal gear teeth.
- Install the left thrush
washer.
- Install the left deferential side gear.
- Install the snap ring.
- Use the manual shaft to place the transaxle in park.
This will lock up the final drive unit. The actuator rod will move up.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the differential
housing and the four bolts (119). Hand tighten, using a star pattern.
Tighten
Tighten the bolts to 76 N·m (56 lb ft).
- Install the scavenger
tube seal into the case.
- Tap the scavenger tube in lightly using a plastic hammer. The
rib on the pipe will remain exposed. This is a normal condition.
- Install the scavenger tube bolt.
Tighten
Tighten the bolt to 13 N·m (116 Ib. in).
- Install the selective
washer (133) and the thrust roller bearing (132) onto the differential output
shaft.
- Insert the case extension seal (126) into the case extension.
- Install the case extension (134) onto the case.
- Install the bolts (128 and 129) and the stud (127). Install the
stud in the 11 o'clock position using the star pattern.
Tighten
Tighten the bolts and the stud to 54 N·m (40 Ib. ft).
- Check the final drive end play. Refer to
Case Extension Install/Final Drive End Play Check
in Transmission
Unit Repair Manual.
- Install the vehicle speed sensor (VSS) electrical connector and
the ground wire to the case. Refer to
Vehicle Speed Sensor Replacement
.
- Install the right transmission
to engine bracket.
- Install the heat shield.
- Install the right drive axle into the transmission. Refer to
Wheel Drive Shaft Replacement
in Driveline/Axle-Front Wheel Drive Shafts.
- Check the Fluid level. Refer to
Fluid Capacity Specifications
.