GM Service Manual Online
For 1990-2009 cars only

Important Preliminary Checks Before Starting

Before using this section, perform the Powertrain On-Board diagnostic (OBD) System Check to verify the following items:

    • The PCM and MIL (Service Engine Soon) are operating correctly.
    • There are no DTCs stored.
    • Ensure that the engine coolant temperature is not above 130°C (266°F). This will cause the PCM to operate in the Engine Metal Overtemp mode. While in this state, the PCM will turn OFF four cylinders at a time to prevent the engine coolant temperature from reaching damaging levels. Engine Metal Overtemp can be perceived as a lack of power, engine miss, or rough idle. If the engine is operating in the Engine Metal Overtemp mode, refer to DTC P1258 Engine Coolant Overtemperature - Protection Mode Active .
    • Scan tool data is within the normal operating range.
    • Verify the customers complaint to reference the correct symptom table.

Visual/Physical Check

Several of the symptom procedures call for a careful Visual/Physical check. It can lead to correcting a problem without further checks and can save valuable time. This check includes the following items:

    • PCM grounds for being clean, tight, and in the proper location.
    • Vacuum hoses for splits, kinks, and proper routing and connections. Refer to the Vehicle Emission Control Information label. Check thoroughly for any type of leak or restriction.
    • Intake air system for the following conditions:
       - Dirty or damaged air cleaner element or housing.
       - Damaged or collapsed intake air ducting.
       - Poor intake air system connections.
    • Air leaks at the throttle body and/or intake manifold.
    • Throttle body contaminants or deposits.
    • Accelerator cable binding or damage.
    • Ignition system wiring for incorrect routing and/or poor connections.
    • System wiring for routing near high frequency devices (EMI condition).
    • Engine cooling system leaks. Refer to Cooling System Leak Testing in Engine Cooling.

The following Symptom tables are located in this section:

    •  Intermittent Conditions
    •  Hard Start
    •  Surges/Chuggles
    •  Lack of Power, Sluggishness, or Sponginess
    •  Detonation/Spark Knock
    •  Hesitation, Sag, Stumble
    •  Cuts Out, Misses
    •  Poor Fuel Economy
    • Poor Fuel Fill Quality
    •  Rough, Unstable, or Incorrect Idle and Stalling
    •  Dieseling, Run-On
    •  Backfire
    •  Restricted Exhaust System Check