Step
| Action
| Yes
| No
|
1
| Was the Hydraulic Brake Diagnostic System Check performed?
| Go to
Step 2
| Go to
Hydraulic Brake Diagnostic System Check
|
2
| Check the park brake lever for proper operation
by doing the following:
- Turn the ignition ON.
- Engage the park brake lever until it stops. Verify the Brake Warning
Indicator is ON.
- Release the park brake lever. Verify the Brake Warning Indicator
is OFF.
Did the brake warning indicator turn OFF?
| Go to
Step 4
| Go to
Step 3
|
3
|
- Check the park brake assembly for interference, binding or for
broken components.
- Lubricate the park brake assembly.
Is the repair complete?
| Go to
Hydraulic Brake Diagnostic System Check
| --
|
4
|
- Start the engine.
- For a vehicle equipped with an automatic transmission, shift the
vehicle into DRIVE. For a vehicle equipped with an manual transmission, shift
the vehicle into first gear.
- Attempt to move the vehicle by slowly pressing the accelerator
pedal.
Does the engine speed increase without the vehicle moving?
| Go to
Step 5
| Go to
Step 7
|
5
| Inspect the park brake cables for corrosion, kinks, or
interference with other components.
Are the park brake cables corroded, kinked, or interfering with other
components?
| Go to
Step 6
| Go to
Step 7
|
6
| Replace the park brake cable(s) as necessary.
Refer to
Park Brake Cable Replacement
in Park Brake.
Is the repair complete?
| Go to
Hydraulic Brake Diagnostic System Check
| --
|
7
|
- Remove the rear brake rotor. Refer to
Brake Rotor Replacement
in Disc Brakes
- Inspect the park brake linings for the following:
• | Contaminated lining material |
• | Incorrect lining material |
Do any of the above conditions exist?
| Go to
Step 8
| Go to
Step 9
|
8
| Replace the park brake shoe. Refer to
Parking Brake Shoe Replacement
in Park Brakes.
Is the repair complete?
| Go to
Hydraulic Brake Diagnostic System Check
| --
|
9
| Inspect the park brake actuator for corrosion
or binding.
Is the park brake actuator corroded or binding?
| Go to
Step 10
| Go to
Step 11
|
10
| Replace the park brake actuator as necessary.
Is the repair complete?
| Go to
Hydraulic Brake Diagnostic System Check
| --
|
11
| Inspect the park brake lever for corrosion
and free movement without binding.
Does the park brake lever bind?
| Go to
Step 12
| Go to
Step 13
|
12
| Clean
the park brake lever components and check for proper movement.
If the park brake lever still does not move freely, replace the park
brake lever. Refer to
Park Brake Lever Assembly Replacement
in Park Brake.
Is the repair complete?
| Go to
Hydraulic Brake Diagnostic System Check
| --
|
13
| Inspect the disc brake caliper mounting bolts
for corrosion.
Are the mounting bolts corroded?
| Go to
Step 14
| Go to
Step 15
|
14
| Replace the mounting
bolts as necessary.
Is the repair complete?
| Go to
Hydraulic Brake Diagnostic System Check
| --
|
15
|
- Remove the caliper piston. Refer to
Brake Caliper Overhaul
in Disc Brakes.
- Inspect the caliper bore and the piston for scoring, corrosion,
plating damage or pitting.
Is there damage to the piston or caliper bore?
| Go to
Step 16
| Go to
Step 17
|
16
| Replace the piston or the caliper as needed.
Is the repair complete?
| Go to
Hydraulic Brake Diagnostic System Check
| --
|
17
|
- Inspect the brake pedal assembly for bent or misaligned components.
- Inspect the brake pedal for interference (binding) between the
pedal and the vacumn booster input rod.
Is the brake pedal binding?
| Go to
Step 18
| Go to
Step 19
|
18
| Disassemble and realign
or replace components as necessary.
Is the repair complete?
| Go to
Hydraulic Brake Diagnostic System Check
| --
|
19
| Check the brake pedal for interference with
other components. Inspect the brake pedal area for the following:
• | Loose or misaligned trim panels |
• | Loose components, wiring harnesses or aftermarket devices |
Are there any loose or interfering components?
| Go to
Step 20
| Go to
Step 21
|
20
| Realign or reposition components as necessary.
Is the repair complete?
| Go to
Hydraulic Brake Diagnostic System Check
| --
|
21
|
- Check for collapsed, damaged, or bent brake pipes.
- Check the brake hoses for kinks.
Are the brake hoses or the brake pipes collapsed, bent, or kinked?
| Go to
Step 22
| Go to
Step 23
|
22
| Replace the brake hoses or pipes as necessary.
Is the repair complete?
| Go to
Hydraulic Brake Diagnostic System Check
| --
|
23
|
- Remove the master cylinder reservoir cover.
- Rapidly apply the brake pedal 3 cm (1 in), observing
the brake fluid in the reservoir.
Does the fluid surface in the forward reservoir show movement, or spouting?
| Go to
Step 24
| Go to
Step 25
|
24
|
- Install the master cylinder reservoir cover.
- Loosen the master cylinder mounting nuts 13 mm (0.50 in).
- Separate the master cylinder from the vacuum brake booster.
- Apply the brake pedal 3 cm (1 in).
Does the booster output rod move?
| Go to
Step 27
| Go to
Step 26
|
25
| Replace the master cylinder. Refer to
Master Cylinder Replacement
.
Is the repair complete?
| Go to
Hydraulic Brake Diagnostic System Check
| --
|
26
| Replace the vacuum brake booster. Refer to
Power Vacuum Brake Booster Replacement
.
Is the repair complete?
| Go to
Hydraulic Brake Diagnostic System Check
| --
|
27
|
- Remove the master cylinder reservoir cover.
- Inspect the brake fluid for contamination.
Is the brake fluid contaminated?
| Go to
Step 28
| Go to
Step 29
|
28
| Replace
all of the hydraulic brake system rubber components.
- Flush the hydraulic brake system. Refer to
Hydraulic Brake System Flushing
.
- Repair or replace the master cylinder. Refer to
Master Cylinder Replacement
.
- Replace the front brake hoses. Refer to
Front Brake Hose Replacement
.
- Replace the rear brake hoses. Refer to
Rear Brake Hose Replacement
.
- Repair or replace the FRONT brake calipers. Refer to
Brake Caliper Overhaul
or
Brake Caliper Replacement
in Disc Brakes.
- Repair or replace the REAR brake calipers. Refer to
Brake Caliper Overhaul
or
Brake Caliper Replacement
in Disc Brakes.
- Flush the hydraulic brake system. Refer to
Hydraulic Brake System Flushing
.
Is the repair complete?
| Go to
Hydraulic Brake Diagnostic System Check
| --
|
29
| Check the master cylinder outlet ports for
restricted passages. Refer to
Hydraulic Brake System Bleeding
.
Are the outlet ports restricted?
| Go to
Step 30
| Go to
Step 31
|
30
|
- Replace the master cylinder. Refer to
Master Cylinder Replacement
.
- Flush the hydraulic brake system. Refer to
Hydraulic Brake System Flushing
.
Is the repair complete?
| Go to
Hydraulic Brake Diagnostic System Check
| --
|
31
|
- Inspect the brake pipes and the brake hoses for restricted passages.
Refer to
Hydraulic Brake System Flushing
.
- Check for the following:
• | Low fluid or no fluid output |
• | Spurting of fluid while pressing the brake pedal |
• | Particles suspended in the fluid |
Do any of the above conditions exist?
| Go to
Step 32
| Go to
Step 33
|
32
|
- Determine the area of the restriction. This will involve the disassembly
of individual brake pipes and checking for low fluid output.
- Flush the individual brake pipe or the brake hose.
- If the restriction cannot be removed, replace the applicable brake
hose or the brake pipe.
- Flush the hydraulic brake system. Refer to
Hydraulic Brake System Flushing
.
Is the repair complete?
| Go to
Hydraulic Brake Diagnostic System Check
| --
|
33
| Verify proper brake system operation.
Does the original condition still exist?
| Go to
Step 1
| System OK
|