GM Service Manual Online
For 1990-2009 cars only

HVAC Air Delivery System Check 1998

Table 1: System Performance

P/B Booster Vacuum Pump


Object Number: 527560  Size: MF

Circuit Description

The P/B Booster Pump provides vacuum for the P/B Brake Booster and the HVAC controls. The P/B Booster Pump creates vacuum which is stored in the large steel vacuum tank mounted below the rear of the Power Inverter Module (PIM). The P/B Booster Pump will operate until enough vacuum is achieved to open the P/B Booster Vacuum Switch. The P/B Booster Vacuum Switch is mounted to the vacuum canister. There is a secondary plastic vacuum ball canister mounted to the left underside of the hood. This canister is used to provide a reservoir of vacuum for the HVAC controls. A one way valve is mounted between the vacuum source and the vacuum reservoir to prevent the P/B Booster from scavenging this vacuum away from the HVAC control head.

Diagnostic Aids

There is a large diameter vacuum hose connected between the large steel vacuum tank and the P/B Booster. A vacuum tee is installed in this line which branches off a smaller vacuum line for the HVAC controls. This vacuum tee is an ideal place to install a vacuum gauge for checking the system. Use a hose clamping tool or a pair of needlenose vice grips to clamp off the large hose between the tee and the P/B Booster if you suspect the P/B Booster is bad.

As an aid in determining whether or not the air conditioning, electrical, air, and refrigeration systems are operating properly, refer to the System Performance table.

The operation of the air conditioning blower at all four speeds, in any position except the OFF position, and the engagement of the compressor indicate that the electrical circuits are functioning properly. The blower should not operate in any speed with the HVAC Mode Control Knob in the OFF position.

The operation of the A/C control selector in the distribution of air from the designated outlets indicates proper functioning.

System Performance

Control Settings

System Response

Mode Control

Temp Control

Fan Switch

Blower Speed

Heater Outlets

A/C Outlets

Defroster Outlets

See Remarks

Off

Cold/Hot

Lo to Hi

Off

No Air Flow

No Air Flow

No Air Flow

--

Max

Cold/Hot

Lo to Hi

Low to High

No Air Flow

Air Flow

No Air Flow

A,B,C,D

Norm

Cold/Hot

Lo/Hi

Low/High

No Air Flow

Air Flow

No Air Flow

A,B,C,D

Bi-Level

Cold/Hot

Lo/Hi

Low/High

Air Flow

Air Flow

No Air Flow

A,B,C,D

Vent

Cold/Hot

Lo/Hi

Low/High

No Air Flow

Air Flow

No Air Flow

A,B,C,D

Heater

Hot

Lo/Hi

Low/High

Air Flow

No Air Flow

Min Air Flow

A,B,C,D

Blend

Hot

Lo/Hi

Low/High

Air Flow

No Air Flow

Air Flow

A,B,C,D

DEF

Hot

Lo/Hi

Low/High

Min Air Flow

No Air Flow

Air Flow

A,B,C,D

    • A = Engagement of the detent must be felt in each mode.
    • B = Noticeable blower speed increase must occur from low to Med 1, Med 2 and high.
    • C = Listen for changes of air noise from recirculation door closing.
    • D = Some air bleed will occur through defroster and side window defogger vents in all modes.

Step

Action

Value(s)

Yes

No

DEFINITION: This test checks the functionality of the P/B Booster Vacuum Pump, the P/B Booster Vacuum Switch, and the vacuum canister and hoses.

1

Turn the ignition ON and listen for P/B Booster Vacuum Pump operation.

Can you hear the P/B Booster Vacuum Pump running?

--

Go to Step 4

Go to Step 2

2

Repeatedly press and release the brake pedal

Does the P/B Booster Vacuum Pump operate?

--

Go to Step 3

Go to Power Brake Booster Vacuum Pump Inoperative

3

    • Stop pressing and releasing the brake pedal.
    • Allow the P/B Booster Vacuum Pump to operate.

Does the P/B Booster Vacuum Pump turn off after a few minutes of operation?

--

Go to Step 5

Go to Power Brake Booster Vacuum Pump Runs Continuously

4

Allow the P/B Booster Vacuum Pump to operate.

Does the P/B Booster Vacuum Pump turn off after a few minutes of operation?

--

Go to Step 5

Go to Power Brake Booster Vacuum Pump Runs Continuously

5

    • Place the blower control knob in a medium position
    • Place the HVAC mode control knob in each position and verify air flow is correct. Refer to System Performance Chart.

Does the air flow properly from each outlet?

--

Go to Intermittents and Poor Connections Diagnosis in Wiring Systems

Go to Symptoms