The ABS VI Antilock Braking System consists of the following
components:
• | A conventional hydraulic brake system |
The conventional brake system includes the following components:
• | Interconnecting hydraulic brake pipes |
• | A red BRAKE warning indicator |
The ABS VI includes the following components:
• | An ABS brake modulator/brake motor pack assembly |
• | An electronic brake control module (EBCM) |
• | An electronic brake control relay |
• | Three wheel speed sensors |
• | A proportioning valve featuring a shuttle switch |
• | The interconnecting wiring |
• | An amber ABS warning indicator |
• | A blue ABS ACTIVE indicator |
• | An accelerometer is added to this system on vehicles equipped
with four-wheel drive. |
ABS Brake Modulator/Motor Pack Assembly
The ABS Brake Modulator/Motor Pack Assembly controls hydraulic pressure
to the following areas:
• | The rear wheel cylinders |
The ABS Brake Modulator/Motor Pack Assembly controls hydraulic pressure
by modulating the hydraulic pressure. This action prevents wheel slip.
The basic ABS brake modulator configuration consists of the following
components:
• | The hydraulic check valves |
The ABS brake motor pack consists of the following components:
The hydraulic modulator is located in the left hand side of the engine
compartment, in front of the master cylinder.
Refer to Base Brake System and Antilock Brake System in this section
for more information.
Electronic Brake Control Module (EBCM)
The Electronic Brake Control Module (EBCM) controls the ABS VI. A microprocessor
controls the EBCM.
The inputs to the system include the following components:
• | The three wheel speed sensors |
• | The unswitched battery voltage |
• | An accelerometer and a 4WD switch provide additional inputs to
the EBCM on vehicles equipped with four-wheel drive. |
The outputs include the following components:
• | Three bi-directional motor controls |
• | Two solenoid controls (ABS) |
• | An Electronic Brake Control relay |
• | An idle-up circuit output is added between the Powertrain Control
Module (PCM) and the EBCM on vehicles equipped with 4WD. |
A serial data line is provided for service diagnostic tools and assembly
plant testing.
The EBCM monitors the speed of each wheel.
The EBCM controls the motors and the solenoids in order to reduce brake
pressure to a particular wheel when the following conditions exist:
• | The wheel is approaching slip. |
• | The brake switch is active. |
This cycle will repeat until one of the following conditions exists:
• | The vehicle comes to a stop. |
• | The wheel no longer approaches slip. |
If any system malfunction is detected, the EBCM will store a DTC in
nonvolatile memory (DTCs will not disappear if the battery is disconnected).
The EBCM is located inside the left hand side of the Instrument Panel,
above the accelerator pedal.
Refer to
Self-Diagnostics
for more
information.
Front Wheel Speed Sensors and Rings
The front wheel speed sensors are of a variable reluctance type. Each
sensor is attached to the knuckle assembly in close proximity to a toothed
ring. An AC voltage is generated when the toothed ring passes by the sensor.
The magnitude and frequency are proportional to the speed of the wheel and
both will increase with increasing speed. The sensor is not repairable, nor
is the air gap adjustable.
The sensor is not repairable.
The air gap is not adjustable.
Rear Wheel Speed Sensors and Ring
A single rear wheel speed sensor is used for this ABS application and
is located on the rear differential. It operates in the same manner as the
front wheel speed sensors. However, the toothed ring is located within the
rear differential.
The sensor and the toothed ring are not repairable.
The air gap cannot be adjusted.
Electronic Brake Control Relay
The Electronic Brake Control Relay is a normally-open contact type.
The Electronic Brake Control Relay has special contact material to handle
the high currents required for the ABS VI operation.
The relay allows battery voltage and current to be supplied to the EBCM.
The EBCM supplies power to the motors and the solenoids.
The relay is located on the LH side of the engine compartment, mounted
on the inner fender next to the hydraulic modulator.
Proportioning Valve Shuttle Switch
The proportioning valve contains a normally-open shuttle switch. This
switch monitors front brake hydraulic pressure. This switch closes when there
is a loss of pressure in the front brakes.
When the shuttle switch closes, it causes the red BRAKE warning lamp
to turn ON. It also alerts the EBCM of the base brake failure. The EBCM then
disable the ABS system. The shuttle switch is mounted on top of the proportioning
valve.
Brake Fluid Level Indicator Sensor
Refer to Fluid Level Switch in Hydraulic Brakes.
Accelerometer (4WD Vehicles Only)
The EBCM uses an accelerometer to sense vehicle motion.
The EBCM provides power (5 volts) and ground to the accelerometer. The
accelerometer sends a voltage signal back to the EBCM relative to vehicle
motion. This signal is about 2.4 to 2.6 volts at zero speed change (constant
motion), the voltage signal decreases when the vehicle is under acceleration,
and the voltage signal increases when the vehicle is under deceleration.
The accelerometer is located inside the parking brake lever bezel.
Four-Wheel Drive Switch (4WD Vehicles Only)
The four-wheel drive switch is used to notify the EBCM when the vehicle
is in four-wheel drive mode. Under certain road conditions, a vehicle in four-wheel
drive mode requires special measures to support the reference vehicle speed
by means of an accelerometer.
The four-wheel drive switch is mounted on the transfer case.
Idle-Up Circuit (4WD Vehicles Only)
The EBCM uses the Powertrain Control Module (PCM) to increase engine
idle speed.
When the transfer case is set in 4H or 4L, the EBCM may command the
Powertrain Control Module (PCM) to increase the idle speed during an ABS event.
The reason to increase engine speed above base idle is to reduce engine-induced
braking. Engine braking, especially on icy road conditions, tends to reduce
ABS performance.
The EBCM logic determines when it is necessary to idle-up. However,
the PCM will ignore any requests to idle-up from the EBCM until the vehicle
speed has reached at least 20 km/h (12 mph). The reason for this default
in vehicle speed is to avoid a fast idle at all times when the idle-up circuit
has been shorted to ground due to an electrical problem.
Wiring Harness
The wiring harness is the mechanism which electrically connects the
EBCM to the following components:
• | The power and the ground |
• | The wheel speed sensors |
• | The electronic brake control relay |
• | The serial communications port |
And on vehicles equipped with 4WD, the EBCM is also connected to the
accelerometer, 4WD switch and PCM.
The wiring harness consists of the following components:
• | The wires that provide electrical interconnection |
• | The connectors/terminals that provide an electrical/mechanical
interface from each wire to a system component |
Wheel Speed Sensor Jumper Harness
A jumper harness located between each wheel speed sensor and the main
wiring harness.
Each jumper harness is made of highly flexible twisted pair wiring.
The wiring exists because the main harness must connect to the suspension
of the vehicle. Therefore, the wiring in this area is subjected to the same
motion as a spring or a shock absorber. Any repair to this section of wiring
will result in stiffening. Stiffening will eventually result in failure due
to wire fatigue.
The wheel speed sensor jumper harnesses are not repairable and must
be replaced. Do not attempt to solder, splice, or crimp the harnesses. Eventual
failure will occur.
Refer to
Wheel Speed Sensor Jumper Harness Replacement
.
Warning Indicators
The Electronic Brake Control Module (EBCM) continuously monitors itself
and other ABS components.
If the EBCM detects a problem with the system, the amber ABS warning
indicator will light continuously (solid indicator) in order to alert the
driver of the problem.
Normal (non-antilock) braking will remain. In order to regain ABS braking
ability, the ABS must be serviced.
• | The red BRAKE warning indicator |
• | The amber ABS warning indicator |
The amber ABS warning indicator flashes to warn the driver of an existing
malfunction with the base brake system and the EBCM cannot illuminate the
red BRAKE warning indicator. In this situation, the vehicle must be serviced
immediately in order to regain full base and ABS operation.
Since the brake pedal feedback normally associated with ABS operation
does not occur with ABS VI, there is an additional indicator in the instrument
cluster to inform the driver of ABS operation. The blue ABS ACTIVE indicator
will illuminate during an ABS event and during system initialization.
The following indicators will illuminate any time when the EBCM suspects
that the ABS operation is degraded because of a system malfunction:
The amber ABS warning indicator
The red BRAKE warning indicator illuminates when the following conditions
exist:
• | The fluid level in the master cylinder is low |
• | The parking brake switch is closed |
• | The ignition switch is in START |
• | The shuttle valve switch has detected a loss of hydraulic pressure
in on of the hydraulic circuits between the master cylinder and the hydraulic
modulator. |
• | Certain ABS DTCs are set |
| (This is controlled by the EBCM.) |
The red BRAKE warning indicator alerts the driver that a base brake
problem may exist.
Refer to Brake Warning Cell 41 in Electrical Diagnosis for further diagnosis
of the red BRAKE warning indicator.
Fuses
The power distribution system of the vehicle consists of the fuses and
the ignition switch.
The following fuses are:
• | The TAIL DOME (15A) Fuse |
• | The STOP HORN (15A) Fuse |
• | The IG-COIL METER (15A) Fuse |
• | The REAR DEFOG (15A) Fuse |
Fuse box 1 is located on the RH side of the engine compartment, in front
of the battery.
Fuse block 2 is located under the LH side of the I/P.
Refer to Power Distribution, Cell 10, and Fuse Block Details, Cell 11,
in Electrical Diagnosis for fuse locations and additional information.