GM Service Manual Online
For 1990-2009 cars only

Fuel System Diagnosis Fuel System Check


Object Number: 19038  Size: SH
(1)Rear Relay Center
(2)Rear Fuse Block

The fuel pump relay is located in the rear relay center next to the rear fuse block under the rear seat cushion. Refer to Driveability and Emissions for the locator view. For diagnosis of the fuel pump relay circuit, refer to DTC P0231 Fuel Pump Feedback Circuit Low Voltage .

If there is a fuel delivery problem, refer to Fuel System Pressure Test .This diagnoses the fuel injectors, the fuel pressure regulator, and the fuel pump. If a malfunction occurs in the fuel metering system, it usually results in either a rich HO2S signal or lean HO2S signal. This condition is indicated by the HO2S voltage, causing the PCM to change the fuel calculation (fuel injector pulse width) based on the HO2S reading. Changes made to the fuel calculation will be indicated by a change in the long term fuel trim values which can be monitored with a scan tool. Ideal long term fuel trim values are around 0%; for a lean HO2S signal, the PCM will add fuel, resulting in a fuel trim value above 0% and for a rich HO2S signal the PCM will take away fuel, resulting in a fuel trim value below 0%. Some variations in fuel trim values are normal due to power train design. If the fuel trim values are excessively greater or lower then 0%, refer to DTC P0171 Fuel Trim System Lean Bank 1 , DTC P0172 Fuel Trim System Rich Bank 1 ,DTC P0174 Fuel Trim System Lean Bank 2 , or DTC P0174 Fuel Trim System Lean Bank 2 .

Always start with the A Powertrain On Board Diagnostic (OBD) System Check . This will reduce diagnosis time and prevent unnecessary parts replacement. Diagnosis of the fuel metering system is covered in this starting with the, Fuel System Diagnosis . This table cover the diagnosis of the injectors, pressure regulator, and the fuel pump.

If a malfunction occurs in the fuel metering system, it usually results in either a rich or lean exhaust condition. This condition is sensed by the HO2S, and causes the PCM to change the fuel calculation (injector pulse width). The change made to the fuel calculation is indicated by a change in the short term fuel trim and long term fuel trim values which can be monitored by a scan tool. A momentary change to the fuel calculation is indicated by the short term fuel trim value, while a prolonged change is indicated by the long term fuel trim value. Average fuel trim values are around 0%, but vary slightly from engine to engine.

Important: When using a scan tool to observe fuel trim values, remember that if the system is in control, no action is required unless a driveability symptom is present. Listed below are examples of lean and rich conditions with the system in control and out of control.

    • A momentary lean condition (system is in control) will appear on the scan tool as:
       - Short term fuel trim value above 0% (adding fuel).
       - Long term fuel trim value around 0%.
    • A prolonged lean condition (system is in control) will appear on the scan tool as:
       - Short term fuel trim value around 0%.
       - Long term fuel trim value above 0% (added fuel).
    • A prolonged lean condition (system is out of control) will appear on the scan tool as:
       - Short term fuel trim value well above 0% (adding fuel).
       - Long term fuel trim value well above 0% (added fuel).
       - If both fuel trim values are fixed well above 0%, refer items which can cause a lean system.
    • A momentary rich condition (system is in control) will appear on the scan tool as:
       - Short term fuel trim value less than 0% (reducing fuel).
       - Long term fuel trim value around 0%.
    • A prolonged rich condition (system is in control) will appear on the scan tool as:
       - Short term fuel trim value around 0%.
       - Long term fuel trim value less than 0% (reduced fuel).
    • A prolonged rich condition (system is out of control) will appear on the scan tool as:
       - Short term fuel trim value much less 0% (reducing fuel).
       - Long term fuel trim value much less 0% (reduced fuel).

Important: If both fuel trim values are fixed well below 0%, refer to items which can cause the system to run rich. If a driveability symptom exists, refer to the particular symptom in Symptoms for additional items to check.

Alcohol concentrations greater than 10% in fuel can be detrimental to fuel system components and may cause driveability problems such as hesitation, lack of power, stall, no start, etc.

The problems may be due to fuel system corrosion and subsequent fuel filter plugging, deterioration of rubber components, and/or air-fuel mixture leaning.

Various types and concentrations of alcohol are used in commercial fuel. Some alcohol is more detrimental to fuel system components than others. If an excessive amount of alcohol in the fuel is suspected as the cause of a driveability condition, the following procedure may be used to detect the presence of alcohol in the fuel.

Testing Procedure

The fuel sample should be drawn from the bottom of the tank so that any water present in the tank will be detected. The sample should be bright and clear. If the sample appears cloudy, or contaminated with water, as indicated by a water layer at the bottom of the sample, this procedure should not be used. The fuel system should be cleaned, refer to Fuel System Cleaning .

  1. Take a 100 ml specified cylinder with 1 ml graduation marks, fill the cylinder with fuel to the 90 ml mark.
  2. Add 10 ml of water in order to bring the total fluid volume to 100 ml and install a stopper.
  3. Shake the cylinder vigorously for 10 to 15 seconds.
  4. Carefully loosen the stopper in order to release the pressure.
  5. Re-install the stopper and shake the cylinder vigorously again for 10 to 15 seconds.
  6. Put the cylinder on a level surface for approximately 5 minutes in order to allow adequate liquid separation.

If alcohol is present in the fuel, the volume of the lower layer, which would now contain both alcohol and water, will be greater than 10 ml. For example, if the volume of the lower layer is increased to 15 ml, this indicates at least 5 percent alcohol in the fuel. The actual amount of alcohol may be somewhat greater because this procedure does not extract all of the alcohol from the fuel.

Circuit Description

Refer to
Object Number: 13317  Size: MF
Engine Controls Components
Fuel Injectors
OBD II Symbol Description Notice
ESD Notice
and
Object Number: 13319  Size: MF
Engine Controls Components
Fuel Injectors
OBD II Symbol Description Notice
ESD Notice
for an electrical diagram of this circuit.

The Fuel System Check provides a quick analysis of the fuel system. This chart then identifies more detailed diagnosis required based on the symptoms present.

The Fuel Leak/Odor Check provides a means of identifying a fuel system component that is causing a leak. This also provides information on how to diagnosis a fuel odor condition.

Diagnostic Aids

    • Nylon fuel lines are not repairable and must be replaced.
    • Evaporative Emission Control (EVAP) system problems may cause a fuel odor condition.
    • Rich engine operation may also cause a fuel odor condition.
    • Check all component and circuit grounds.

Test Description

Number(s) below refer to the step number(s) on the Diagnostic Table.

  1. If the engine does not start or stay running and there is no fuel pressure check all components and circuit grounds.

  2. The vehicle should be operated the same conditions as when the leak/odor occurs.

Fuel System Check

Step

Action

Value(s)

Yes

No

1

Was the Powertrain On-Board Diagnostic (OBD) System Check performed?

--

Go to Step 2

Go to A Powertrain On Board Diagnostic (OBD) System Check

2

Were you sent here from a DTC table?

--

Go to Step 4

Go to Step 3

3

Key On install the Scan Tool.

Are any PCM DTC(s) set?

--

Diagnose those DTC(s) first

Go to Step 4

4

Crank the engine.

Does the engine start and stay running?

--

Go to Step 5

Go to Fuel System Pressure Test

5

Is there a fuel leak or odor complaint?

--

Go to Step 10

Go to Step 6

6

Is there a fuel odor complaint?

--

Go to Step 11

Go to Step 7

7

Is there a fuel gage complaint?

--

Go to Electrical Diagnosis Instrument Panel Displays

Go to Step 8

8

Is there a economy complaint?

--

Go to Poor Fuel Economy

Go to Step 9

9

Are there any other driveability symptoms?

--

Go to Fuel System Pressure Test

Fuel System OK

10

Try to duplicate customer complaint.

Is there a fuel leak?

--

Go Step 12

Go to Excessive Exhaust Emissions or Odors

11

Try to duplicate customer complaint.

Is there a fuel odor?

--

Go to Excessive Exhaust Emissions or Odors

Fuel system OK

12

Repair fuel leak.

Is the repair complete?

--

Go to A Powertrain On Board Diagnostic (OBD) System Check

--

Fuel System Diagnosis Idle Speed Control Check


Object Number: 13326  Size: SF
Engine Controls Components
PSP and PNP Switches/ IAC Valve
OBD II Symbol Description Notice
ESD Notice

Circuit Description

The Idle Speed Control Check verifies proper IAC valve operation.

Test Description

Number(s) below refer to the step number(s) on the Diagnostic Table.

  1. This check test the IAC valve to make sure that it is moving in and out without binding.

  2. This procedure checks the circuits to determine if one or more is open or shorted.

Step

Action

Value(s)

Yes

No

1

Was the Powertrain On Board Diagnostic (OBD) System Check performed?

--

Go to Step 2

Go to Powertrain OBD System Check

2

Connect the scan tool.

Are any other DTC's set?

--

Go to DTC(s) that are set

Go to Step 3

3

  1. Start and idle the engine.
  2. Turn all accessories Off.
  3. In Misc Tests select IAC System.
  4. Command the engine speed up 1500 RPM, down to 500 RPM then back to 1500 RPM while monitoring the Engine Speed display.

Does the Engine Speed remain within the specified value of Desired Idle for each RPM command?

50 RPM

Fault not present

Go to Step 4

4

  1. Disconnect the IAC valve.
  2. Install IAC Node Light J-37027 or equivalent.
  3. With the engine running, command the engine speed up 1500 RPM, down to 500 RPM then back to 1500 RPM while monitoring the node light.

Does each node light cycle red and green (never Off)?

--

Go to Step 6

Go to Step 5

5

  1. Check circuits 444, 1747, 1748 and 1749 (IAC CKTs) for opens shorts to ground and shorts to voltage.
  2. If a problem is found repair as necessary.

Was a problem found and repaired?

--

Verify repair

Go to Step 9

6

Visually/physically inspect for the following conditions:

    •  Throttle body tampering (adjustment screw).
    • Restricted air intake system. Check for a possible collapsed air intake duct, restricted air filter, or foreign objects blocking the air intake system.
    • Throttle body. Check for objects blocking the IAC passage or throttle bore, excessive deposits in the IAC passage and on the pintle, and excessive deposits in the throttle bore and on the throttle plate.

Do any of the above require a repair?

--

Refer to appropriate section for on-vehicle service

Go to Step 7

7

Check for poor terminal contact at the IAC harness connector.

Was a problem found and repaired?

--

Verify repair

Go to Step 8

8

Replace the IAC valve.

Is the repair complete?

--

Verify repair

--

9

  1. Check terminal contact at the PCM connector C1 terminals 8, 9, 10 and 11.
  2. Repair terminal contact if needed.

Was terminal contact repaired?

--

Verify repair

Go to Step 10

10

Replace the PCM.

Is the repair complete?

--

Verify repair

--

Fuel System Diagnosis Driveability Problems Table

Fuel Related Driveability Problems Table

Symptom

Action

Poor cold start

Low volatility

Injector deposits

Refer to Fuel System Diagnosis .

Poor warm up

Low Volatility

Poor cold weather performance

Low Volatility

Poor hot start

High Volatility

Poor hot weather performance

High Volatility

Vapor lock

High Volatility

Spark/detonation

Low octane

Poor fuel economy

High volatility

Injector deposits

Refer to Fuel System Diagnosis .

Intake valve deposits

Refer to Fuel System Diagnosis .

Low octane

Excessive exhaust emissions

Low volatility

Sulfur deposits

Injector deposits

Refer to Fuel System Diagnosis .

Intake valve deposits

Refer to Fuel System Diagnosis .

Reduced Power

Low octane

Intake valve deposits

Refer to Fuel System Diagnosis .

Injector deposits

Improper volitility

Rough/unstable idle

Injector deposits

Refer to Fuel System Diagnosis .

Always begin the fuel and the air control system diagnosis with, Fuel System Check. This chart will identify other charts for specific checks, such as:

    • Fuel Pressure Check
    • Injector Flow/Voltage Drop Check
    • Power Balance Check
    • Idle Speed Control Check

Diagnostic Aids

If there is no fuel pressure check all component and circuit grounds.

Fuel System Diagnosis Fuel System Deposits

Fuel System Deposits

Fuel system deposits can cause various driveability problems. Deposits usually occur during hot soaks after key Off. Poor fuel quality or driving patterns such as short trips followed by long cool down periods can cause injector deposits. This occurs when the fuel remaining in the injector tip evaporates and leaves deposits. Leaking injectors can increase injector deposits. Deposits on fuel injectors affect their spray pattern, which in turn could cause reduced power, unstable idle, hard starts and poor fuel economy.

Intake valve deposits can also be related to fuel quality. While most fuels contain deposit inhibitors, some do not and the effectiveness of deposit inhibitors varies by manufacturer. If intake valve deposits occur, fuel may be suspected. These deposits can cause symptoms such as excessive exhaust emissions, power loss and poor fuel economy.