GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

Important: 

   • The door locks use the fork bolt lock design which includes a safety interlock feature. The door is secured in a closed position when the door lock fork bolt engages the striker. Rotate the lock knob rearward to unlock the door from the inside.
   • Do not attempt to repair a faulty door lock. Replace the lock.

  1. Remove the front door inner trim panel. Refer to Front Side Door Trim Panel Replacement .
  2. Remove the front door water deflector. Refer to Front Side Door Water Deflector Replacement .

  3. Object Number: 164522  Size: SH
  4. Disconnect the key cylinder rod.
  5. Remove the outside handle rod from the lock.
  6. Cut the lock rod clip with a pair of side cutters.

    Unscrew and discard the remainder of the clip from the rod.

  7. Remove the rods from the inside door handle.

  8. Object Number: 164519  Size: SH
  9. Remove the rods from the anti rattle clip.

  10. Object Number: 166397  Size: SH
  11. Remove the screws (1) (2) (3) securing the lock to the door.

  12. Object Number: 166395  Size: SH
  13. Disconnect the electrical connectors.

  14. Object Number: 164529  Size: SH
  15. Remove the lock with the inside handle rods attached from the door.

  16. Object Number: 164514  Size: SH
  17. Remove the inside handle rods from the lock.

Installation Procedure


    Object Number: 164514  Size: SH
  1. Install the inside handle rods to the lock.
  2. Install a new clip to the lock.

  3. Object Number: 166395  Size: SH
  4. Position the lock to the door and install the electrical connectors.

  5. Object Number: 164514  Size: SH
  6. Position the lock to the door with the inside handle rods and electrical connectors attached.
  7. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

    Important: Use prior to the fastener installation Loctite® Blue, GM P/N 12345382 or the equivalent.


    Object Number: 166397  Size: SH
  8. Install the three door lock screws (1) (2) (3).
  9. Tighten
    Tighten the three rear door lock screws in sequence (1 , 2, 3) to 10 N·m (89 lb in).


    Object Number: 164534  Size: SH
  10. Position the outside handle rod in the new clip eliminating the outside handle free play.
  11. Snap the clip closed over the threaded portion of the rod.

  12. Object Number: 164527  Size: SH
  13. Install the lock cylinder rod.

  14. Object Number: 164522  Size: SH
  15. Install the inside handle rods to the handle.

  16. Object Number: 164519  Size: SH
  17. Install the inside handle rods into the anti rattle clip.
  18. Inspect the system for proper operation.
  19. Install the front door water deflector. Refer to Front Side Door Water Deflector Replacement .
  20. Install the front door inner trim panel. Refer to Front Side Door Trim Panel Replacement .