The PCM monitors the EGR valve pintle position input to ensure that the valve responds properly to commands from the PCM. When the ignition switch is turned ON, the PCM learns the EGR closed valve pintle position. The PCM compares the learned EGR closed valve pintle position to the Actual EGR position when the EGR valve is commanded closed. If the Actual EGR position indicates that the EGR valve is still open when the PCM is commanding the EGR valve closed, DTC P1404 will set.
System voltage is greater than 10 volts.
• | EGR Feedback is 0.5 volt greater than the EGR Closed Valve Pintle Position when the Desired EGR Position is commanded to 0% |
• | The above condition is present for longer than 20 seconds. |
• | The PCM illuminates the malfunction indicator lamp (MIL) when the diagnostic runs and fails. |
• | The PCM records the operating conditions at the time the diagnostic fails. The PCM stores this information in the Freeze Frame and/or Failure Records. |
The PCM will disable EGR for the ignition cycle.
• | The PCM turns the MIL Off after three consecutive drive trips that the diagnostic runs and does not fail. |
• | A last test failed (current DTC) clears when the diagnostic runs and does not fail. |
• | A History DTC clears after forty consecutive warm-up cycles, if this or any other emission related diagnostic does not report any failures. |
• | Use a scan tool in order to clear the MIL/DTC. |
• | Interrupting the PCM battery voltage may or may not clear DTCs. This practice is not recommended. Refer to Powertrain Control Module (PCM) Description , Clearing Diagnostic Trouble Codes. |
Notice: Use the connector test adapter kit J 35616-A for any test that
requires probing the following items:
• The PCM harness connectors • The electrical center fuse/relay cavities • The component terminals • The component harness connector
Check for excessive deposits on the EGR valve pintle or seat. Remove the EGR valve and check for deposits that may interfere with the EGR valve pintle extending completely or cause the pintle to stick.
If the problem is intermittent, refer to Intermittent Conditions .
Number(s) below refer to the step number(s) on the Diagnostic Table:
Verifies that the malfunction is present.
If DTC P1404 will only set under certain conditions, the malfunction may be intermittent; refer to Diagnostic Aids. If an intermittent problem is suspected, check for poor connections at the PCM or the EGR valve. If the wiring and connections are OK and DTC P1404 continues to set, replace the EGR valve. Refer to Exhaust Gas Recirculation Valve Replacement .
This vehicle is equipped with a PCM which utilizes an Electrically Erasable Programmable Read Only Memory (EEPROM). When the PCM is being replaced, the new PCM must be programmed.
Step | Action | Value(s) | Yes | No | ||||||
---|---|---|---|---|---|---|---|---|---|---|
1 | Did you perform the Powertrain On-Board Diagnostic (OBD) System Check? | -- | ||||||||
Important: If DTC P0403 is set, diagnose DTC P0403 Exhaust Gas Recirculation (EGR) Solenoid Control Circuit first. With the engine idling, observe Actual EGR Position display on the scan tool. Is Actual EGR Position at the specified value? | 0% | |||||||||
Does Desired EGR Position remain close to Actual EGR Position at all commanded positions? | -- | |||||||||
Does the scan tool indicate DTC P1404 failed this ign? | -- | Refer to Diagnostic Aids. | ||||||||
5 |
Is Actual EGR Position at the specified value? | 0% | ||||||||
6 | Probe the EGR pintle position sensor ground circuit at the EGR valve harness connector with test light J 35616-200 to B+. Is the test light ON? | -- | ||||||||
7 |
Is the measured voltage near the specified value? | 0V | ||||||||
8 |
Was a problem found and corrected? | -- | ||||||||
9 |
Was a problem found and corrected? | -- | ||||||||
10 | Replace the EGR valve. Refer to Exhaust Gas Recirculation Valve Replacement . Notice: If the EGR valve shows signs of excessive heat, inspect the exhaust
system for blockage--possibly a plugged converter--using the procedure
found on the Restricted Exhaust System Check. If the exhaust system is restricted,
repair the cause. Inspect for an open injector caused by one or more of the
following conditions:
Is the action complete? | -- | -- | |||||||
11 | Locate and repair short to voltage in the EGR pintle position signal circuit. Is the action complete? | -- | -- | |||||||
12 |
Was a problem found and corrected? | -- | ||||||||
13 |
Was a problem found and corrected? | -- | ||||||||
Replace the PCM. Important:: The replacement PCM must be programmed. Refer to Powertrain Control Module Replacement/Programming . Is the action complete? | -- | -- | ||||||||
15 |
Does the scan tool indicate that this test ran and passed? | -- | ||||||||
16 | Review Captured Info using the scan tool. Are there any DTCs that have not been diagnosed? | -- | Go to the applicable DTC table
| System OK |