GM Service Manual Online
For 1990-2009 cars only

Object Number: 626142  Size: LF
Engine Controls Components
A/C System
OBD II Symbol Description Notice
Powertrain Control Module Connector End Views
Handling ESD Sensitive Parts Notice

Circuit Description

The A/C clutch relay is powertrain control module (PCM) controlled to delay A/C clutch engagement after the A/C is turned ON. This allows the PCM to adjust engine RPM before the A/C clutch engages. The PCM will engage the A/C clutch any time A/C has been requested unless any of the following conditions exist:

    • High coolant temperature
    • Low A/C system pressure
    • High A/C system pressure
    • Wide open throttle (WOT)
    • High engine RPM

When the heater and A/C control is placed in the A/C mode and the engine is operating, a 12 volt signal is sent to the PCM. When the PCM receives this signal the PCM will ground the A/C clutch relay control circuit to energize the A/C relay. This is shown on the scan tool as A/C request YES.

When a request for A/C has been detected by the PCM, the PCM will ground the A/C clutch relay control circuit, the relay contacts will close, and current will flow through the relay to the A/C compressor clutch.

Diagnostic Aids

Important: 

   • Remove any debris from the PCM connector surfaces before servicing the PCM. Inspect the PCM connector gaskets when diagnosing or replacing the PCM. Ensure that the gaskets are installed correctly. The gaskets prevent water intrusion into the PCM.
   • For any test that requires probing the PCM or component harness connectors, use the J 35616 connector test adapter kit. Using this kit prevents any damage to the harness connector terminals. Refer to Using Connector Test Adapters in Wiring Systems.

Ensure no PCM diagnostic trouble codes are stored before using this table. The PCM will not activate the A/C clutch with a stored DTC.

Test Description

The numbers below refer to the step numbers on the diagnostic table.

  1. A/C diagnostic trouble codes will disable the A/C system. Repair A/C diagnostic trouble codes before proceeding.

  2. The request circuit is shorted to a voltage if the scan tool displays A/C request as YES.

  3. A condition exists with the request circuit between the PCM and the heating, ventilation, and air conditioning (HVAC) programmer, or the HVAC programmer is malfunctioning if the test lamp did not illuminate.

Step

Action

Value(s)

Yes

No

1

Did you perform the Powertrain On-Board Diagnostic (OBD) System Check?

--

Go to Step 2

Go to Powertrain On Board Diagnostic (OBD) System Check

2

Are any A/C diagnostic trouble codes set?

--

Go to the applicable DTC table

Go to Step 3

3

  1. Install the scan tool.
  2. Idle the engine with the A/C OFF.
  3. Monitor the A/C request status using the scan tool.

Does the scan tool indicate A/C request as YES?

--

Go to Step 8

Go to Step 4

4

Turn ON the A/C.

Does the scan tool indicate A/C request as YES?

--

System OK

Go to Step 5

5

  1. Turn OFF the ignition.
  2. Disconnect the PCM connector C2 located on the opposite side of the manufacturer logo. Refer to Powertrain Control Module Replacement/Programming .
  3. Turn ON the ignition leaving the engine OFF.
  4. Probe the A/C request circuit at the PCM electrical harness connector using the DMM connected to ground.
  5. Turn the A/C to the ON position.

Does the DMM display near the specified value when the A/C is enabled?

B+

Go to Step 10

Go to Step 6

6

  1. Turn OFF the ignition.
  2. Disconnect the HVAC programmer.
  3. Test the A/C request circuit for continuity between the HVAC programmer and the PCM using the DMM. Refer to Testing for Continuity in Wiring Systems.

Does the DMM indicate continuity?

--

Go to Step 7

Go to Step 11

7

Probe the A/C request circuit at the PCM harness connector using the test lamp connected to B+. Refer to Probing Electrical Connectors in Wiring Systems.

Does the test lamp illuminate?

--

Go to Step 12

Go to Step 9

8

  1. Inspect the A/C request circuit for a short to voltage.
  2. If you find the A/C request circuit shorted repair the condition as necessary. Refer to Wiring Repairs in Wiring Systems.

Did you find and correct the condition?

--

System OK

Go to Step 9

9

Important: Before replacing the HVAC programmer. Refer to the Functional Check.

Replace the HVAC programmer.

Is the action complete?

--

System OK

--

10

  1. Inspect for a poor connection at the PCM. Refer to Intermittents and Poor Connections Diagnosis in Wiring Systems.
  2. If you find a poor connection, repair the terminal as necessary. Refer to Connector Repairs in Wiring Systems.

Did you find and correct the condition?

--

System OK

Go to Step 13

11

With a jumper wire, jumper the two terminals together at the hi pressure cut-out switch.

Does the DMM indicate continuity now?

--

Go to Step 15

Go to Step 12

12

Repair the open A/C request circuit between the HVAC programmer and the PCM. Refer to Wiring Repairs in Wiring Systems.

Is the action complete?

--

System OK

--

13

Repair the grounded A/C request circuit between the HVAC programmer and the PCM. Refer to Wiring Repairs in Wiring Systems.

Is the action complete?

--

System OK

--

14

Important: The replacement PCM must be programmed.

Replace the PCM. Refer to Powertrain Control Module Replacement/Programming .

Is the action complete?

--

System OK

--

15

  1. Verify that the A/C system pressure is not Hi. Refer to the A/C System for pressure testing.
  2. If the pressure is OK, replace the A/C pressure cut-out switch.

Is the action complete?

--

System OK

--