Step
| Action
| Value(s)
| Yes
| No
|
1
| Was the entire radio/Audio System System Check performed?
| --
| Go to
Step 2
| Go to
Radio/Audio System Check
|
2
|
- Disconnect the amplifier connector.
- Turn the ignition switch to the ACCY position.
- Turn the radio on.
- Insert a cassette or compact disc from J 39916-A. Refer to J 39916-A
- Set the radio balance and fade controls to the detent (center) position.
- Set the radio volume at the normal listening level.
- Measure and record the AC voltage between the amplifier connector terminals
E2 and E3 with a DMM while playing the combination test tone from the cassette
or the compact disc.
- Measure and record the AC voltage between the amplifier connector terminals
E1 and F1.
Are the recorded voltages approximately the same?
| --
| Go to
Step 3
| Go to
Step 5
|
3
| Perform the following:
• | Inspect for a poor connection at the amplifier, radio and appropriate
speaker. |
• | Verify continuity of appropriate audio wires from the radio to the amplifier. |
• | Verify continuity of appropriate speaker wires from the amplifier to the
speaker. |
• | Verify power and ground circuit voltages are present at the amplifier
by measuring between the appropriate terminals on the amplifier connector. |
• | Repair wiring as necessary. |
Did you find and correct the condition?
| --
| Go to
Step 8
| Go to
Step 4
|
4
| Replace the audion amplifier. Refer to
Radio Speaker Amplifier Replacement
.
Is the repair complete?
| --
| Go to
Step 8
| --
|
5
|
- Backprobe the radio connector C1 between terminals 1 and 2 and record
AC voltage with a DMM.
- Backprobe the radio connector C1 between terminals 3 and 4 and record
the AC voltage.
Are the recorded voltages approximately the same?
| --
| Go to
Step 6
| Go to
Step 7
|
6
|
- If the left speaker is inoperative, repair the open in the circuit 118
or circuit 201 between the radio and the amplifier.
- If the right speaker is inoperative, repair the open in the circuit 117
or circuit 200 between radio and amplifier.
Is the repair complete?
| --
| Go to
Step 8
| --
|
7
|
- If the left speaker is inoperative, inspect for the following conditions:
• | A short to B+ or ground in circuits 118 and 201 between the radio and
the amplifier |
• | A poor connection at the radio connector C1 terminal 1 and terminal 2 |
- If the right speaker is inoperative, inspect for the following conditions:
• | A short to B+ or ground in circuits 117 and 200 between the radio and
the amplifier |
• | A short to B+ or ground at the radio connector C1 terminal 3 and terminal
4 |
- Replace the radio if the inspections are OK. Refer to
Radio Replacement
Is the repair complete?
| --
| Go to
Step 8
| --
|
8
|
- Turn the ignition switch to the OFF position.
- Reconnect all connectors/components removed.
Have all the repairs been made?
| --
| Go to
Radio/Audio System Check
| --
|
Step
| Action
| Value(s)
| Yes
| No
|
1
| Was the entire Radio/Audio System System Check performed?
| --
|
Go to Step
2
| Go to
Radio/Audio System Check
|
2
|
- Turn the ignition switch to the ACCY position.
- Turn the radio on.
- Insert a cassette or compact disc from J 39916-A
.
- Set the radio balance and fade controls to the detent (center)
position.
- Set the radio volume at the normal listening level.
- Play the combination test tone from the cassette or CD.
- Backprobe the speaker assembly connector between terminals A and
B (tweeter) or terminals C and D (midrange) with a DMM.
Is the voltage greater than 0V AC?
| > 0V AC
|
Go to Step 3
|
Go to Step 4
|
3
|
- Inspect for a poor connection at the inoperative speaker assembly.
- Replace the speaker if the connection is OK. Refer to
Radio Front Speaker Replacement
Is the repair complete?
| --
|
Go to Step 7
| --
|
4
|
- Turn the ignition switch to the OFF position.
- Disconnect the amplifier connector.
- Probe the amplifier connector between the feed (+) and return
(-) circuits of the inoperative speaker with a DMM.
Is the resistance approximately 2-4ohms?
| 2-4ohms
|
Go to Step 5
|
Go to Step 6
|
5
|
- Inspect the speaker feed (+) and the return (-) circuits for a
short to B+ or ground between the speaker assembly and the amplfier.
- Inspect for a poor connection at the amplifier.
- Replace the amplifier if the connections are OK. Refer to
Radio Speaker Amplifier Replacement
Is the repair complete?
| --
|
Go to Step 7
| --
|
6
|
- Inspect for a poor connection at the speaker.
- Repair open or a poor connection in the speaker assembly feed
or the return circuit.
Is the repair compete?
| --
|
Go to Step 7
| --
|
7
|
- Turn the ignition switch to the OFF position.
- Reconnect all connectors/components removed.
Have all the repairs been made?
| --
| Go to
Radio/Audio System Check
| --
|
Step
| Action
| Value(s)
| Yes
| No
|
1
| Was the entire Radio/Audio system System Check performed?
| --
|
Go to Step
2
| Go to
Radio/Audio System Check
|
2
|
- Disconnect the amplifier connector.
- Turn the ignition switch to ACCY.
- Turn the radio on.
- Insert a cassette or compact disc from J 39916-A
.
- Set the radio balance and fade controls to the detent (center)
position.
- Set the radio volume at the normal listening level.
- Play the combination test tone from the cassette or CD.
- Use a DMM in order to measure the AC voltage between the amplifier
connector terminals E6 and E7.
- Measure the AC voltage between the amplifier connector terminals
E4 and E5.
Record the voltage
Are the voltage readings approximately the same?
| > 0V AC
|
Go to Step 3
|
Go to Step 4
|
3
|
- Inspect for a poor connection at the amplifier connector terminals
E6 and E7 (left) or terminals E4 and E5 (right).
- Replace the amplifier if the connection is OK. Refer to
Radio Speaker Amplifier Replacement
Is the repair complete?
| --
|
Go to Step 7
| --
|
4
|
- Use a DMM in order to backprobe the radio connector C3 between
terminal 19 and terminal 20
- Probe the radio connector C3 between the terminal 17 and terminal
18.
- Record the voltage reading.
Is the voltage approximately the same?
| > 0V AC
|
Go to Step 5
|
Go to Step 6
|
5
|
- For left inoperative speakers, repair the open in circuit 116
or circuit 199 between the radio and amplifier.
- For right inoperative speakers, repair the open in circuit 115
or circuit 46 between the radio and amplifier.
Is the repair complete?
| --
|
Go to Step 7
| --
|
6
|
- If the left speaker is inoperative, inspect the for the following
conditions:
• | A short to B+ or ground in circuits 116 or 199 |
• | A poor connection at the radio connector C3 terminal 19 and terminal
20 |
- If the right speaker is inoperative, inspect for the following
conditions:
• | A short to B+ or ground in circuits 115 and 46. |
• | A poor connection at the radio connector C3 terminal 17 and terminal
18. |
- Replace the radio if none of these conditions exist. Refer to
Radio Replacement
Is the repair complete?
| --
|
Go to Step 7
| --
|
7
|
- Turn the ignition switch to the OFF position.
- Reconnect all connectors/components removed.
Have all the repairs been made?
| --
| Go to
Radio/Audio System Check
| --
|
Step
| Action
| Value(s)
| Yes
| No
|
1
| Was the entire Radio/Audio System System check performed?
| --
| Go to
Step 2
| Go to
Radio/Audio System Check
|
2
|
- Disconnect the amplifier connector.
- Turn the ignition switch to the ACCY position.
- Turn the radio on.
- Insert a cassette or compact disc from J 39916-A
.
- Set the radio balance and fade controls to the detent (center) position.
- Set the radio volume at the normal listening level.
- Play the combination test tone from the cassette or CD.
- Backprobe the speaker assembly connector between terminals E6 and E7.
- Record the voltage reading.
Is the voltage greater than 0V AC?
| > 0V AC
| Go to
Step 3
| Go to
Step 5
|
3
| Perform the following:
• | Inspect for a poor connection at the amplifier, radio and appropriate
speaker. |
• | Verify continuity of appropriate audio wires from the radio to the amplifier. |
• | Verify continuity of appropriate speaker wires from the amplifier to the
speaker. |
• | Verify power and ground circuit voltages are present at the amplifier
by measuring between the appropriate terminals on the amplifier connector. |
• | Repair wiring as necessary. |
| --
| Go to
Step 6
| --
|
4
| Replace the audio amplifier. Refer to
Radio Speaker Amplifier Replacement
Is the repair complete?
| --
| Go to
Step 6
| --
|
5
| Replace the radio. Refer to
Radio Replacement
Is the repair complete?
| --
| Go to
Step 6
| --
|
6
|
- Turn the ignition switch to the OFF position.
- Reconnect all connectors/components removed.
Have all the repairs been made?
| --
| Go to
Radio/Audio System Check
| --
|
Step
| Action
| Value(s)
| Yes
| No
|
1
| Was the entire Radio/Audio System System Check performed?
| --
|
Go to Step
2
| Go to
Radio/Audio System Check
|
2
|
- Disconnect the connector C240.
- Turn the ignition switch to the ACCY position.
- Turn the radio on.
- Insert a cassette or compact disc from J 39916-A
.
- Set the radio balance and fade controls to the detent (center)
position.
- Set the radio volume at the normal listening level.
- Play the tweeter test tone from the cassette or CD.
- Use a DMM in order to measure the AC voltage between C240 connector
terminal B and terminal C (left) or terminal F and terminal G (right).
Is the voltage greater than 0V AC?
| > 0V AC
|
Go to Step 3
|
Go to Step 4
|
3
|
- Reconnect the connector C240.
- Disconnect the inoperative speaker connector.
- Use a DMM in order to measure the AC voltage between the speaker
connector terminal A and terminal B on the harness side.
Is the voltage greater than > 0V AC?
| > 0V AC
|
Go to Step 5
|
Go to Step 6
|
4
|
• | If the left front tweeter is inoperative repair an open or a poor
connection in circuit 118 or circuit 201 between the radio and C240. |
• | If the right front tweeter is inoperative repair an open or poor
connection in circuit 117 or circuit 200 between the radio and C240. |
Is the repair complete?
| --
|
Go to Step 7
| --
|
5
|
- Inspect for a poor connection at the speaker connector terminals
A and B.
- Replace the speaker if the connection is OK. Refer to
Speaker Replacement
Is the repair complete?
| --
|
Go to Step 7
| --
|
6
|
• | If the left front tweeter is inoperative repair an open in circuit
118 or circuit 201 between the speaker and C240. |
• | If the right front tweeter is inoperative repair an open in circuit
117 or circuit 200 between the speaker and C240. |
Is the repair complete?
| --
|
Go to Step 7
| --
|
7
|
- Turn the ignition switch to the OFF position.
- Reconnect all connectors/components removed.
Have all the repairs been made?
| --
| Go to
Radio/Audio System Check
| --
|
Step
| Action
| Value(s)
| Yes
| No
|
1
| Was the entire Radio/Audio System System Check performed?
| --
|
Go to Step
2
| Go to
Radio/Audio System Check
|
2
|
- Disconnect the amplifier connector.
- Turn the ignition switch to the ACCY position.
- Turn the radio on.
- Insert a cassette or compact disc from J 39916-A
.
- Set the radio balance and fade controls to the detent (center)
position.
- Set the radio volume at the normal listening level.
- Play the combination test tone from the cassette or CD.
- With a DMM backprobe the inoperative speaker connector between
terminal A and terminal B on the harness side.
Is the voltage greater than 0V AC?
| > 0V AC
|
Go to Step 3
|
Go to Step 4
|
3
|
- Inspect for a poor connection at the speaker terminal A and terminal
B.
- Replace the speaker if the connection is OK. Refer to
Speaker Replacement
Is the repair complete?
| --
|
Go to Step 5
| --
|
4
|
• | If the left rear tweeter is inoperative perform the following
actions: |
1. | Inspect for an open in circuit 199 between speaker terminal B
and S305. |
2. | If OK, repair the open in circuit 116 between speaker terminal
A and S302. |
• | If the right rear tweeter is inoperative perform the following
actions: |
1. | Inspect for the open in circuit 46 between speaker terminal B
and S300. |
2. | If OK, repair an open in circuit 115 between the terminal A and
S301. |
Is the repair complete?
| --
|
Go to Step 5
| --
|
5
|
- Turn the ignition switch to the OFF position.
- Reconnect all connectors/components removed.
Have all the repairs been made?
| --
| Go to
Radio/Audio System Check
| --
|
Step
| Action
| Value(s)
| Yes
| No
|
1
| Was the entire Radio/Audio System System Check performed?
| --
|
Go to Step
2
| Go to
Radio/Audio System Check
|
2
|
- Turn the ignition switch to the ACCY position.
- Turn the radio on.
- Insert a cassette or compact disc from J 39916-A
.
- Set the radio balance and fade controls to the detent (center)
position.
- Set the radio volume at the normal listening level.
- Play the midrange test tone from the cassette or CD.
- Use a DMM in order to backprobe the inoperative speaker connector
between terminal A and terminal B.
Is the voltage greater than 0V AC?
| > 0V AC
|
Go to Step 3
|
Go to Step 4
|
3
|
- Inspect for a poor connection at the inoperative speaker assembly.
- Replace the speaker if the connection is OK. Refer to
Speaker Replacement
Is the repair complete?
| --
|
Go to Step 7
| --
|
4
|
- Turn the ignition switch to the OFF position.
- Disconnect the amplifier connector.
- Use a DMM in order to measure the resistance between the amplifier
connector terminals E15 and E16 (left) or terminals F6 and F7 (right).
Is the resistance approximately 2ohms?
| 2ohms
|
Go to Step 5
|
Go to Step 6
|
5
|
- Inspect the feed (+) and the return (-) circuits for a short to
B+ or ground between the speaker and the amplfier.
- Inspect for a poor connection at the amplifier.
- Replace the amplifier if the connections are OK. Refer to
Radio Speaker Amplifier Replacement
Is the repair complete?
| --
|
Go to Step 7
| --
|
6
|
- Inspect for a poor connection at the speaker.
- Repair open or a poor connection in the speaker feed (+) or the
return (-) circuit between the inoperative speaker and the amplifier.
Is the repair complete?
| --
|
Go to Step 7
| --
|
7
|
- Turn the ignition switch to the OFF position.
- Reconnect all connectors/components removed.
Have all the repairs been made?
| --
| Go to
Radio/Audio System Check
| --
|
Step
| Action
| Value(s)
| Yes
| No
|
1
| Was the entire Radio/Audio System System Check performed?
| --
|
Go to Step
2
| Go to
Radio/Audio System Check
|
2
|
- Turn the ignition switch to the ACCY position.
- Turn the radio on.
- Insert a cassette or compact disc from J 39916-A
.
- Set the radio balance and fade controls to the detent (center)
position.
- Set the radio volume at the normal listening level.
- Play the midrange test tone from the cassette or CD.
- Use a DMM in order to backprobe the inoperative speaker connector
between terminal A and terminal B.
Is the voltage greater than 0V AC?
| > 0V AC
|
Go to Step 3
|
Go to Step 4
|
3
|
- Inspect for a poor connection at the inoperative speaker assembly.
- Replace the speaker if the connection is OK. Refer to
Speaker Replacement
Is the repair complete?
| --
|
Go to Step 7
| --
|
4
|
- Turn the ignition switch to the OFF position.
- Disconnect the amplifier connector.
- Measure the resistance between the amplifier connector terminals
F15 and F16 (left) or terminals F13 and F14 (right).
Is the resistance approximately 4ohms?
| 4ohms
|
Go to Step 5
|
Go to Step 6
|
5
|
- Inspect the feed (+) and the return (-) circuits for a short to
B+ or ground between the speaker and the amplfier.
- Inspect for a poor connection at the amplifier.
- Replace the amplifier if the connections are OK. Refer to
Radio Speaker Amplifier Replacement
Is the repair complete?
| --
|
Go to Step 7
| --
|
6
|
- Inspect for a poor connection at the speaker.
- Repair open or a poor connection in the speaker feed (+) or the
return (-) circuit between the inoperative speaker and the amplifier.
Is the repair complete?
| --
|
Go to Step 7
| --
|
7
|
- Turn the ignition switch to the OFF position.
- Reconnect all connectors/components removed.
Have all the repairs been made?
| --
| Go to
Radio/Audio System Check
| --
|
Step
| Action
| Value(s)
| Yes
| No
|
1
| Was the entire Radio/Audio System System Check performed?
| --
|
Go to Step
2
| Go to
Radio/Audio System Check
|
2
|
- Turn the ignition switch to the ACCY position.
- Turn the radio on.
- Insert a cassette or compact disc from J 39916-A
.
- Set the radio balance and fade controls to the detent (center)
position.
- Set the radio volume at the normal listening level.
- Play the combination test tone from the cassette or CD.
- Use a DMM in order to backprobe the inoperative speaker connector
between terminal A and terminal B.
Is the voltage greater than 0V AC?
| > 0V AC
|
Go to Step 3
|
Go to Step 4
|
3
|
- Inspect for a poor connection at the inoperative speaker assembly.
- Replace the speaker if the connection is OK. Refer to
Speaker Replacement
Is the repair complete?
| --
|
Go to step 7
| --
|
4
|
- Turn the ignition switch to the OFF position.
- Disconnect the radio connector C3.
- Probe the radio connector C3 between terminal 19 and terminal
20 (left) or terminal 17 and terminal 18 (right) in order to measure the resistance
with a DMM.
Is the resistance approximately 10ohms?
| 10ohms
|
Go to Step 5
|
Go to Step 6
|
5
|
- Inspect the feed (+) and the return (-) circuits for a short to
B+ or ground between the speaker and the radio.
- Inspect for a poor connection at the radio connector C3 terminal
19 and terminal 20 (left) or terminal 17 and terminal 18 (right).
- Replace the radio if the connections are OK. Refer to
Radio Replacement
Is the repair complete?
| --
|
Go to Step 7
| --
|
6
| Repair the open or the poor connection in the speaker feed (+) or the
return (-) circuit between the inoperative speaker and the radio connector
C3.
Is the repair complete?
| --
|
Go to Step 7
| --
|
7
|
- Turn the ignition switch to the OFF position.
- Reconnect all connectors/components removed.
Have all the repairs been made?
| --
| Go to
Radio/Audio System Check
| --
|
Step
| Action
| Value(s)
| Yes
| No
|
1
| Was the entire Radio/Audio System Check Performed?
| --
|
Go to Step 2
| Go to
Radio/Audio System Check
|
2
|
- Turn the ignition switch to the ACCY position.
- Turn the radio on.
- Insert a cassette or compact disc from J 39916-A
.
- Set the radio balance and fade controls to the detent (center)
position.
- Set the radio volume at the normal listening level.
- Play the combination test tone from the cassette or CD.
- Use a DMM in order to backprobe the inoperative speaker connector
between terminal A and terminal B.
Is the voltage greater than 0V AC?
| > 0V AC
|
Go to Step 3
|
Go to Step 4
|
3
|
- Inspect for a poor connection at the inoperative speaker assembly.
- Replace the speaker if the connection is OK. Refer to
Speaker Replacement
Is the repair complete?
| --
|
Go to Step 5
| --
|
4
|
- Inspect for an open or a poor connection in the speaker return
circuit between speaker connector terminal A (harness side) circuit 118 (left)
or circuit 117 (right).
- If OK, repair the open or the poor connection in the speaker feed
circuit between the speaker connector terminal B (harness side) and circuit
201 (left) or circuit 200 (right).
Is the repair complete?
| --
|
Go to Step 5
| --
|
5
|
- Turn the ignition switch to the OFF position.
- Reconnect all connectors/components removed.
Have all the repairs been made?
| --
| Go to
Radio/Audio System Check
| --
|
Step
| Action
| Value(s)
| Yes
| No
|
1
| Was the Radio/Audio System System Check performed?
| --
|
Go to Step 2
| Go to
Radio/Audio System Check
|
2
|
- Disconnect the radio connector C1.
- Measure the resistance between the radio connector C1 terminal
1 and terminal 2, with a DMM.
Is the resistance less than 10ohms?
| <10ohms
|
Go to Step 3
|
Go to Step 4
|
3
|
- Inspect for a poor connection at the radio connector C1 terminal
1 and terminal 2.
- Replace the radio if the connection is OK. Refer to
Radio Replacement
Is the repair complete?
| --
|
Go to Step 5
| --
|
4
|
- Inspect the speaker feed and return circuits between the radio
connector C1 terminals 1 and 2 and the speakers for a short to ground.
- Inspect for an open in CKT 118 between the radio connector
C1 terminal 1 and S304.
- Repair the open in CKT 201 between radio connector C1 terminal
2 and 307.
- Inspect the system.
Is the repair complete?
| --
|
Go to Step 5
| --
|
5
|
- Turn the ignition switch to the OFF position.
- Reconnect all connectors/components removed.
Have all the repairs been made?
| --
| Go to
Radio/Audio System Check
| --
|
Step
| Action
| Value(s)
| Yes
| No
|
1
| Was The entire Radio/Audio System System Check performed?
| --
|
Go to Step
2
| Go to
Radio/Audio System Check
|
2
|
- Disconnect the radio connector C1.
- Measure the resistance between the radio connector C1 terminal
3 and terminal 4, with a DMM.
Is the resistance less than 10ohms?
| <10ohms
|
Go to Step 3
|
Go to Step 4
|
3
|
- Inspect for a poor connection at the radio connector C1 terminals
3 and 4.
- Replace the radio if the connection is OK. Refer to
Radio Replacement
Is the repair complete?
| --
|
Go to Step 5
| --
|
4
|
- Inspect the speaker feed and return circuits between the radio
connector C1 terminal 3 and terminal 4 and the speakers for a short to ground.
- Inspect for an open in circuit 117 between the radio connector
C1 terminal 3 and S303.
- If OK, repair the open in circuit 200 between radio connector
C1 terminal 4 and S306.
Is the repair complete?
| --
|
Go to Step 5
| --
|
5
|
- Turn the ignition switch to the OFF position.
- Reconnect all connectors/components removed.
Have all the repairs been made?
| --
| Go to
Radio/Audio System Check
| --
|