- Remove the rear caliper
from vehicle. Refer to
Brake Caliper Replacement
.
- Remove piston and piston boot by turning the piston (2) counterclockwise
using a spanner type wrench.
Notice: Do not use a metal tool for seal removal. Damage to the caliper bore
or the seal grooves can result.
- Remove the boot ring from
the groove in the caliper bore with a small wooden or plastic tool.
- Remove the piston seal
with a small wooden or plastic tool.
- Remove the piston boot
from the piston.
- Remove the bleeder valve
from the caliper body.
Important: The lever return spring is the only component in the parking brake mechanism
that can be removed or replaced. Do not disassemble the parking brake mechanism.
Replace the caliper if the parking brake is damaged or inoperative.
- Replace the lever return spring if damaged.
- Remove the snap ring from
the piston with snap ring pliers.
Important: Replace the caliper piston if any of the internal parts are damaged.
- Remove and inspect the
spacer, wave washer, spacer, ball bearings, and adjusting nut from the piston.
- Clean all of the parts
with denatured alcohol. Dry all of the parts with dry filtered, low pressure
compressed air. Blow out all of the passages in the caliper body and the bleeder
valve.
Important: The piston sliding surface is plated. Do not polish with emery paper.
- Inspect the piston for scoring, rust , wear, damage, or presence of
foreign objects. Replace the piston if any of these conditions have occurred.
Important: Use new brake fluid to clean the caliper cylinder, do not use mineral
oil.
Minor damage from light rust or foreign objects may be eliminated by
polishing the cylinder surface with a fine emery paper.
- Inspect the inside surface of the cylinder for scoring, rust, wear,
damage, or presence of foreign objects. Replace the caliper body if any of
these conditions have occurred.
- Install the adjusting
nut, ball bearings, spacer, wave washer, and spacer in the piston.
- Install the snap ring
in the piston.
- Install the bleeder valve in the caliper body.
- Lubricate the new piston
seal with clean brake fluid .
- Install the piston seal in the caliper bore.
- Install the new boot on
the piston.
- Screw the piston (2) into
the caliper body (1) using a spanner type wrench.
- Install the boot ring
inside the caliper counterbore against the piston boot.
- Install the caliper onto the vehicle. Refer to
Brake Caliper Replacement
.