GM Service Manual Online
For 1990-2009 cars only

Special Tools

EN 46109 Guide Pins

For equivalent regional tools, refer to Special Tools.

    Caution: Refer to Fastener Caution in the Preface section.


    Object Number: 204585  Size: SH
  1. Install the oil level switch (1) and tighten to 20 N·m (15 lb ft).

  2. Object Number: 1373497  Size: SH

    Note: Ensure components being sealed with room temperature vulcanizing (RTV) sealant are assembled within 20 minutes. Components assembled after the RTV sealant has skinned-over, approximately 20 minutes, will not seal properly.

  3. Completely fill and slightly overfill the oil pan seal groove with a continuous bead of RTV sealant GM P/N 12378521 (Canadian P/N 88901148) or equivalent.
  4. Ensure the RTV sealant GM P/N 12378521 (Canadian P/N 88901148) or equivalent bead is higher than the oil pan sealing surface (1) by 3 mm (0.118 in).

  5. Object Number: 1373533  Size: SH
  6. To prevent shifting of the oil pan, install one EN 46109 pins into a bolt hole in each side of the lower crankcase.

  7. Object Number: 1373541  Size: SH
  8. Position the oil pan onto the lower crankcase.

  9. Object Number: 1373566  Size: SH
  10. Loosely install several of the oil pan bolts.
  11. Remove the EN 46109 pins .
  12. Finish loosely installing the remaining oil pan bolts.

  13. Object Number: 204292  Size: SH
  14. Tighten the oil pan bolts in the sequence shown.
  15. 9.1. Tighten the oil pan bolts a first pass to 8 N·m (71 lb in) in the sequence shown.
    9.2. Tighten the oil pan bolts a final pass to 12 N·m (106 lb in) in the sequence shown.
  16. Clean off any sealant that has protruded to the exterior of the engine.