Engine

All Description and Operation

• Crankcase Ventilation System Description
• Drive Belt System Description
• Engine Component Description
• Lubrication Description
• New Product Information

All Special Tools and Equipment

• Special Tools

All Visual Identification

• Disassembled Views
• Engine Identification

Cleaning, Inspection, and Adjustment

• Camshaft Cleaning and Inspection
• Camshaft Cover Cleaning and Inspection
• Camshaft Intermediate Drive Shaft Cleaning and Inspection
• Camshaft Timing Drive Components Cleaning and Inspection
• Crankshaft and Bearing Cleaning and Inspection
• Crankshaft Balancer Cleaning and Inspection
• Cylinder Head Cleaning and Inspection
• Engine Flywheel Cleaning and Inspection
• Engine Mount Inspection
• Exhaust Manifold Cleaning and Inspection - Left Side
• Exhaust Manifold Cleaning and Inspection - Right Side
• Intake Manifold Cleaning and Inspection
• Oil Filter Adapter Cleaning and Inspection
• Oil Pan Cleaning and Inspection
• Oil Pump Cleaning and Inspection
• Piston, Connecting Rod, and Bearing Cleaning and Inspection
• Setting Camshaft Timing
• Valve Lifters Cleaning and Inspection
• Valve Rocker Arm Cleaning and Inspection
• Valve Spring Inspection and Measurement
• Water Crossover Cleaning and Inspection
• Water Pump Cleaning and Inspection

Diagnostic Procedures

• Base Engine Misfire with Abnormal Internal Lower Engine Noises
• Base Engine Misfire with Abnormal Valve Train Noise
• Base Engine Misfire with Coolant Consumption
• Base Engine Misfire with Excessive Oil Consumption
• Base Engine Misfire without Internal Engine Noises
• Coolant in Combustion Chamber
• Coolant in Engine Oil
• Diagnostic Starting Point - Engine Mechanical
• Drive Belt Tensioner Diagnosis
• Engine Compression Test
• Engine Noise on Start-Up, but Only Lasting a Few Seconds
• Engine Noise Under Load
• Engine Will Not Crank - Crankshaft Will Not Rotate
• Lower Engine Noise, Regardless of Engine Speed
• Symptoms - Engine Mechanical
• Upper Engine Noise, Regardless of Engine Speed

Disassembly, Overhaul, Repair, and Assembly

• Air Conditioning (A/C) Compressor Installation
• Air Conditioning (A/C) Compressor Removal
• Camshaft Cover Assemble
• Camshaft Cover Disassemble
• Camshaft Cover Installation - Left Side
• Camshaft Cover Installation - Right Side
• Camshaft Cover Removal - Left Side
• Camshaft Cover Removal - Right Side
• Camshaft Intermediate Drive Shaft Installation
• Camshaft Intermediate Drive Shaft Removal
• Crankshaft and Bearing Installation
• Crankshaft and Bearing Removal
• Crankshaft Balancer Installation
• Crankshaft Balancer Removal
• Crankshaft Front Oil Seal Installation
• Crankshaft Front Oil Seal Removal
• Crankshaft Rear Oil Seal Installation
• Crankshaft Rear Oil Seal Removal
• Cylinder Head Assemble
• Cylinder Head Disassemble
• Cylinder Head Installation - Left Side
• Cylinder Head Installation - Right Side
• Cylinder Head Removal - Left Side
• Cylinder Head Removal - Right Side
• Drive Belt Idler Pulley Installation
• Drive Belt Idler Pulley Removal
• Drive Belt Installation
• Drive Belt Removal
• Drive Belt Tensioner Installation
• Drive Belt Tensioner Removal
• Engine Block Assemble - Upper
• Engine Block Cleaning and Inspection - Lower
• Engine Block Cleaning and Inspection - Upper
• Engine Block Disassemble - Upper
• Engine Flywheel Installation
• Engine Flywheel Removal
• Engine Front Cover Installation
• Engine Front Cover Removal
• Engine Prelubing
• Exhaust Camshaft Installation - Left Side
• Exhaust Camshaft Installation - Right Side
• Exhaust Camshaft Removal - Left Side
• Exhaust Camshaft Removal - Right Side
• Exhaust Manifold Installation - Left Side
• Exhaust Manifold Installation - Right Side
• Exhaust Manifold Removal - Left Side
• Exhaust Manifold Removal - Right Side
• Generator Installation
• Generator Removal
• Ignition Coil Module Installation - Left Side
• Ignition Coil Module Installation - Right Side
• Ignition Coil Module Removal - Left Side
• Ignition Coil Module Removal - Right Side
• Intake Camshaft Installation - Left Side
• Intake Camshaft Installation - Right Side
• Intake Camshaft Removal - Left Side
• Intake Camshaft Removal - Right Side
• Intake Manifold Assemble
• Intake Manifold Disassemble
• Intake Manifold Installation
• Intake Manifold Removal
• Lower Crankcase Installation
• Lower Crankcase Removal
• Oil Filter Adapter Assemble
• Oil Filter Adapter Disassemble
• Oil Filter Adapter Installation
• Oil Filter Adapter Removal
• Oil Level Indicator and Tube Installation
• Oil Level Indicator and Tube Removal
• Oil Pan Installation
• Oil Pan Removal
• Oil Pump Assemble
• Oil Pump Disassemble
• Oil Pump Installation
• Oil Pump Removal
• Oil Pump Suction Pipe and Screen Assembly Installation
• Oil Pump Suction Pipe and Screen Assembly Removal
• Piston and Connecting Rod Assemble
• Piston and Connecting Rod Disassemble
• Piston, Connecting Rod, and Bearing Installation
• Piston, Connecting Rod, and Bearing Removal
• Power Steering Pump Installation
• Power Steering Pump Removal
• Primary Camshaft Intermediate Drive Chain Installation
• Primary Camshaft Intermediate Drive Chain Removal
• Secondary Camshaft Drive Chain Installation - Left Side
• Secondary Camshaft Drive Chain Installation - Right Side
• Secondary Camshaft Drive Chain Removal - Left Side
• Secondary Camshaft Drive Chain Removal - Right Side
• Service Prior to Assembly
• Starter Installation
• Starter Removal
• Thread Repair
• Valve and Seat Grinding
• Valve Lifter Installation - Left Side
• Valve Lifter Installation - Right Side
• Valve Lifter Removal - Left Side
• Valve Lifter Removal - Right Side
• Valve Rocker Arm Installation - Left Side
• Valve Rocker Arm Installation - Right Side
• Valve Rocker Arm Removal - Left Side
• Valve Rocker Arm Removal - Right Side
• Water Crossover Assemble
• Water Crossover Disassemble
• Water Crossover Installation
• Water Crossover Removal

General Diagnostic Information

• Crankcase Ventilation System Inspection/Diagnosis
• Cylinder Leakage Test
• Drive Belt Chirping, Squeal, and Whine Diagnosis
• Drive Belt Falls Off and Excessive Wear Diagnosis
• Drive Belt Rumbling and Vibration Diagnosis
• Oil Consumption Diagnosis
• Oil Leak Diagnosis
• Oil Pressure Diagnosis and Testing

General Information

• Cleanliness and Care
• Replacing Engine Gaskets
• Separating Parts
• Tools and Equipment
• Use of Room Temperature Vulcanizing (RTV) and Anaerobic Sealant

Mechanical Diag. and Drive Belt/Chain Routings Schem. Diag.

• Camshaft Timing Drive Chain Alignment Diagram

Mechanical Specifications

• Engine Mechanical Specifications
• Fastener Tightening Specifications

Other Specifications

• Adhesives, Fluids, Lubricants, and Sealers
• Thread Repair Specifications

Removal, Installation, and Replacement

• Camshaft Cover Replacement - Left Side
• Camshaft Cover Replacement - Right Side
• Camshaft Intermediate Drive Shaft Replacement
• Camshaft Replacement - Left Side
• Camshaft Replacement - Right Side
• Crankshaft Balancer Replacement
• Crankshaft Rear Oil Seal Replacement
• Cylinder Head Replacement - Left Side
• Cylinder Head Replacement - Right Side
• Drive Belt Idler Pulley Replacement
• Drive Belt Replacement
• Drive Belt Tensioner Replacement
• Engine Flywheel Replacement
• Engine Front Cover Replacement
• Engine Front Mount Bracket Replacement
• Engine Front Mount Replacement
• Engine Lift Bracket Replacement
• Engine Mount Bracket Replacement - Right Side
• Engine Mount Replacement - Right Side
• Engine Mount Strut Bracket Replacement - Right Side
• Engine Mount Strut Replacement - Right Side
• Engine Oil and Oil Filter Replacement
• Engine Oil Level Sensor and/or Switch Replacement
• Engine Oil Pressure Sensor and/or Switch Replacement
• Engine Replacement
• Engine Support Fixture
• Fuel Injector Sight Shield Replacement
• Intake Manifold Replacement
• Oil Filter Adapter Replacement
• Oil Level Indicator Tube Replacement
• Oil Pan Replacement
• Oil Pump Replacement
• Oil Pump Suction Pipe and Screen Assembly Replacement
• Positive Crankcase Ventilation Hose/Pipe/Tube Replacement
• Primary Camshaft Drive Chain and Sprockets Replacement
• Primary Camshaft Drive Chain Guide Replacement
• Primary Camshaft Drive Chain Tensioner Replacement
• Secondary Camshaft Drive Chain Guide Replacement - Left Side
• Secondary Camshaft Drive Chain Guide Replacement - Right Side
• Secondary Camshaft Drive Chain Replacement - Left Side
• Secondary Camshaft Drive Chain Replacement - Right Side
• Secondary Camshaft Drive Chain Shoe Replacement - Left Side
• Secondary Camshaft Drive Chain Shoe Replacement - Right Side
• Secondary Camshaft Drive Chain Tensioner Replacement - Left Side
• Secondary Camshaft Drive Chain Tensioner Replacement - Right Side
• Valve Lifter Replacement - Left Side
• Valve Lifter Replacement - Right Side
• Valve Rocker Arm Replacement - Left Side
• Valve Rocker Arm Replacement - Right Side
• Valve Stem Oil Seal and Valve Spring Replacement - Left Side
• Valve Stem Oil Seal and Valve Spring Replacement - Right Side