GM Service Manual Online
For 1990-2009 cars only

Cleaning Procedure

  1. Clean the exhaust manifold in solvent.
  2. Warning: Refer to Safety Glasses Warning in the Preface section.

  3. Dry the exhaust manifold with compressed air.

Inspection Procedure


    Object Number: 578680  Size: SH
  1. Inspect the exhaust manifold for the following:
  2. • Damage to the oxygen sensor threaded hole (1)
    • Damage or restrictions within the exhaust passages (2)
    • Damage to the gasket sealing surfaces (3)
    • Damage to the exhaust manifold mounting holes (4)

    Object Number: 578691  Size: SH
  3. Inspect the exhaust manifold for the following:
  4. • Damage or broken welds (1)
    • Damage or excessive corrosion to the exhaust manifold exterior (2)
    • Damage to the converter pipe gasket sealing surfaces (3)
    • Damage to the converter pipe mounting holes (4)
  5. Repair or replace the exhaust manifold and/or components as necessary.

  6. Object Number: 578695  Size: SH
  7. Measure the alignment or surface flatness of the exhaust manifold flanges, using a straight edge and a feeler gage. Exhaust manifold surface flatness must not exceed 0.254 mm (0.010 in).
  8. If the surface flatness is not within specifications, the exhaust manifold is warped and must be replaced.