Important: The new O-ring seals must be lubricated with mineral base 525 viscosity
refrigerant oil.
- Install new O-ring seals onto the liquid line. Refer to
O-Ring Replacement
.
- Install the liquid line into place.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the liquid
line fitting at the orifice if equipped with C60.
Tighten
Tighten the liquid line nut to 27 N·m (20 lb ft).
- Install the liquid line
fitting (2) at the two stage orifice if equipped with CJ4.
Tighten
Tighten the liquid line nut to 27 N·m (20 lb ft).
- Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle
in General Information.
- Install the liquid line
fitting at the condenser.
Tighten
Tighten the liquid line nut to 27 N·m (20 lb ft).
- Connect the electrical connector to the A/C refrigerant pressure
sensor.
- Install the lower air deflector. Refer to
Radiator Air Baffle Assemblies and Deflectors
in Engine Cooling.
- Lower the vehicle.
- Route the transmission shift cable into position and connect he
transmission shift cable retainer at the strut tower.
- Install the liquid line/suction line bracket.
- Install the vacuum brake booster. Refer to
Power Vacuum Brake Booster Replacement
in Hydraulic Brakes.
- Evacuate and charge the system. Refer to
Refrigerant Recovery and Recharging
.
- Inspect the system for leaks. Refer to
Leak Testing
.
- Install the air cleaner and duct assembly. Refer to
Air Cleaner Assembly Replacement
in Engine Controls.