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For 1990-2009 cars only

Headlamp Leveling Malfunction Base

Diagnostic Instructions

    • Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure.
    • Review Strategy Based Diagnosis for an overview of the diagnostic approach.
    •  Diagnostic Procedure Instructions provides an overview of each diagnostic category.

Diagnostic Fault Information

Circuit

Short to Ground

Open/High Resistance

Short to Voltage

Signal Performance

Headlamp Leveling Sensor 5 Volt Reference - Front

B3410 02

B3410 02

B3410 01

--

Headlamp Leveling Sensor 5 Volt Reference - Rear

B3420 02

B3420 02

B3420 01

--

Headlamp Leveling Sensor Signal - Front

B3410 03

B3410 03

B3410 07

--

Headlamp Leveling Sensor Signal - Rear

B3420 03

B3420 03

B3420 07

--

Headlamp Leveling Motor Control Circuit 1 - Left

B3435 02

B3435 00

B3435 00

B3435 39, B3435 54

Headlamp Leveling Motor Control Circuit 2 - Left

B3435 02

B3435 00

B3435 00

B3435 39, B3435 54

Headlamp Leveling Motor Control Circuit 3 - Left

B3435 02

B3435 00

B3435 00

B3435 39, B3435 54

Headlamp Leveling Motor Control Circuit 4 - Left

B3435 02

B3435 00

B3435 00

B3435 39, B3435 54

Headlamp Leveling Motor Control Circuit 1 - Right

B3440 02

B3440 00

B3440 00

B3440 39, B3440 54

Headlamp Leveling Motor Control Circuit 2 - Right

B3440 02

B3440 00

B3440 00

B3440 39, B3440 54

Headlamp Leveling Motor Control Circuit 3 - Right

B3440 02

B3440 00

B3440 00

B3440 39, B3440 54

Headlamp Leveling Motor Control Circuit 4 - Right

B3440 02

B3440 00

B3440 00

B3440 39, B3440 54

Headlamp Leveling Sensor Low Reference - Front

--

1

1

--

Headlamp Leveling Sensor Low Reference - Rear

--

1

1

--

1. Headlamp Leveling Malfunction

Circuit/System Description

Each headlamp assembly contains a headlamp leveling motor that is controlled by the headlamp control module. The front and rear suspension position sensors provide the headlamp control module with suspension position information. Each sensor receives a 5-volt reference, signal, and low reference circuits from the headlamp control module. The sensors are connected to the control arms of the front and rear suspension. As the vehicle travels, the suspension compresses and rebounds moving the suspension position sensor arms. This causes the signal output of the sensor to change. The headlamp control module compares the information from both suspension position sensors and adjusts the headlamp leveling as needed. The headlamp control module is wired to each headlamp leveling motor with 4 directional motor control circuits.

Reference Information

Schematic Reference

Headlight Leveling Schematics

Connector End View Reference

Component Connector End Views

Description and Operation

Exterior Lighting Systems Description and Operation

Electrical Information Reference

    •  Circuit Testing
    •  Connector Repairs
    •  Testing for Intermittent Conditions and Poor Connections
    •  Wiring Repairs

Scan Tool Reference

Control Module References for scan tool information

Circuit/System Verification

  1. Ignition ON, with a scan tool, command the DHL Motor Control Up and Down while observing both headlamps. Both headlamps should operate to the Up and Down positions when commanded.
  2. If the headlamps do not operate to the Up and Down positions when commanded, refer to Headlamp Leveling Actuator Malfunction.
  3. Observe the scan tool Front Leveling Position Sensor voltage parameter. The parameter should be between 0.5 and 4.9 volts.
  4. If the parameter is not within the specified range, refer to Headlamp Leveling Sensor Malfunction.
  5. Observe the scan tool Rear Leveling Position Sensor voltage parameter. The parameter should be between 0.5 and 4.9 volts.
  6. If the parameter is not within the specified range, refer to Headlamp Leveling Sensor Malfunction.

Circuit/System Testing

Headlamp Leveling Actuator Malfunction

  1. Ignition OFF, disconnect the harness connector at the inoperative headlamp.
  2. Remove the AFS 15A fuse.
  3. Ignition OFF, scan tool OFF, test for 10 ohms -25K ohms between each control circuit terminal listed below and ground.
  4. • Headlamp leveling motor control terminal 1
    • Headlamp leveling motor control terminal 2
    • Headlamp leveling motor control terminal 3
    • Headlamp leveling motor control terminal 4
    If greater than the specified range, test the control circuit for a short to voltage or an open/high resistance. If the circuit tests normal, replace the headlamp control module.
    If less than the specified range, test the control circuit for a short to ground. If the circuit tests normal, replace the headlamp control module.
  5. Install the AFS 15A fuse.
  6. Ignition ON, scan tool OFF, headlamps ON, verify that a test lamp does not illuminate between each control circuit terminal listed below and ground.
  7. • Headlamp leveling motor control terminal 1
    • Headlamp leveling motor control terminal 2
    • Headlamp leveling motor control terminal 3
    • Headlamp leveling motor control terminal 4
    If the test lamp illuminates, test the control circuit for a short to voltage. If the circuit tests normal, replace the headlamp control module.
  8. If all circuits test normal, replace the appropriate headlamp assembly.

Headlamp Leveling Sensor Malfunction

  1. Ignition OFF, disconnect the harness connector at the appropriate headlamp leveling sensor.
  2. Ignition OFF, test for less than 10 ohms between the low reference circuit terminal C and ground.
  3. If greater than the specified range, test the low reference circuit for an open/high resistance. If the circuit tests normal, replace the headlamp control module.
  4. Ignition ON, test for 4.8-5.2 volts between the 5-volt reference circuit terminal A and ground.
  5. If less than the specified range, test the 5-volt reference circuit for a short to ground or an open/high resistance. If the circuit tests normal, replace the headlamp control module.
    If greater than the specified range, test the 5-volt reference circuit for a short to voltage. If the circuit tests normal, replace the headlamp control module.
  6. Verify the scan tool Leveling Position Sensor parameter is less than 0.5-volts.
  7. If greater than the specified range, test the signal circuit terminal B for a short to voltage. If the circuit tests normal, replace the headlamp control module.
  8. Install a 3A fused jumper wire between the signal circuit terminal B and the 5-volt reference circuit terminal A. Verify the scan tool Leveling Position Sensor parameter is greater than 4.8-volts.
  9. If less than the specified range, test the signal circuit for short to ground or an open/high resistance. If the circuit tests normal, replace the headlamp control module.
  10. If all circuits test normal, test or replace the appropriate headlamp leveling sensor.

Repair Instructions

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

    •  Headlamp Assembly or Headlamp Bulb and/or Cornering, Sidemarker, Park, Turn Signal Bulb Replacement
    •  Headlamp Leveling Front Suspension Height Sensor Replacement
    •  Headlamp Leveling Rear Suspension Height Sensor Replacement
    •  Control Module References for headlamp control module replacement, setup, and programming

Headlamp Leveling Malfunction V-Series

Diagnostic Instructions

    • Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure.
    • Review Strategy Based Diagnosis for an overview of the diagnostic approach.
    •  Diagnostic Procedure Instructions provides an overview of each diagnostic category.

Diagnostic Fault Information

Circuit

Short to Ground

Open/High Resistance

Short to Voltage

Signal Performance

Left Front Strut Position Sensor 5-Volt Reference

C0696 00

C0615 08

C0696 00

--

Right Front Strut Position Sensor 5-Volt Reference

C0696 00

C0620 08

C0696 00

--

Left Rear Strut Position Sensor 5-Volt Reference

C0696 00

C0625 08

C0696 00

--

Right Rear Strut Position Sensor 5-Volt Reference

C0696 00

C0630 08

C0696 00

--

Left Front Strut Position Sensor Signal

C0615 08

C0615 08

C0615 08, C0696 00

C0615 55

Right Front Strut Position Sensor Signal

C0620 08

C0620 08

C0620 08, C0696 00

C0620 55

Left Rear Strut Position Sensor Signal

C0625 08

C0625 08

C0625 08, C0696 00

C0625 55

Right Rear Strut Position Sensor Signal

C0630 08

C0630 08

C0630 08, C0696 00

C0630 55

Headlamp Leveling Motor Control Circuit 1 - Left

B3435 02

B3435 00

B3435 00

B3435 39, B3435 54

Headlamp Leveling Motor Control Circuit 2 - Left

B3435 02

B3435 00

B3435 00

B3435 39, B3435 54

Headlamp Leveling Motor Control Circuit 3 - Left

B3435 02

B3435 00

B3435 00

B3435 39, B3435 54

Headlamp Leveling Motor Control Circuit 4 - Left

B3435 02

B3435 00

B3435 00

B3435 39, B3435 54

Headlamp Leveling Motor Control Circuit 1 - Right

B3440 02

B3440 00

B3440 00

B3440 39, B3440 54

Headlamp Leveling Motor Control Circuit 2 - Right

B3440 02

B3440 00

B3440 00

B3440 39, B3440 54

Headlamp Leveling Motor Control Circuit 3 - Right

B3440 02

B3440 00

B3440 00

B3440 39, B3440 54

Headlamp Leveling Motor Control Circuit 4 - Right

B3440 02

B3440 00

B3440 00

B3440 39, B3440 54

Left Front Strut Position Sensor Low Reference

--

C0615 08

--

--

Right Front Strut Position Sensor Low Reference

--

C0620 08

--

--

Left Rear Strut Position Sensor Low Reference

--

C0625 08

--

--

Right Rear Strut Position Sensor Low Reference

--

C0630 08

--

--

Circuit/System Description

Each headlamp assembly contains a headlamp leveling motor that is controlled by the headlamp control module. The front and rear suspension position sensors provide the electronic suspension control (ESC) module with suspension position information. Each sensor receives a 5-volt reference, signal, and low reference circuits from the ESC. The sensors are connected to the control arms of the front and rear suspension. As the vehicle travels, the suspension compresses and rebounds moving the suspension position sensor arms. This causes the signal output of the sensor to change. The ESC sends the suspension position sensor values to the headlamp control module via serial data. The headlamp control module compares the information from both suspension position sensors and adjusts the headlamp leveling as needed. The headlamp control module is wired to each headlamp leveling motor with 4 directional motor control circuits.

Reference Information

Schematic Reference

Headlight Leveling Schematics

Electronic Suspension Control Schematics

Connector End View Reference

Component Connector End Views

Description and Operation

Exterior Lighting Systems Description and Operation

Electrical Information Reference

    •  Circuit Testing
    •  Connector Repairs
    •  Testing for Intermittent Conditions and Poor Connections
    •  Wiring Repairs

Scan Tool Reference

Control Module References for scan tool information

Circuit/System Verification

Ignition ON, with a scan tool, command the DHL Motor Control Up and Down while observing both headlamps. Both headlamps should operate to the Up and Down positions when commanded.

Circuit/System Testing

  1. Ignition OFF, disconnect the harness connector at the inoperative headlamp.
  2. Remove the AFS 15A fuse.
  3. Ignition OFF, scan tool OFF, test for 10 ohms -25K ohms between each control circuit terminal listed below and ground.
  4. • Headlamp leveling motor control terminal 1
    • Headlamp leveling motor control terminal 2
    • Headlamp leveling motor control terminal 3
    • Headlamp leveling motor control terminal 4
    If greater than the specified range, test the control circuit for a short to voltage or an open/high resistance. If the circuit tests normal, replace the headlamp control module.
    If less than the specified range, test the control circuit for a short to ground. If the circuit tests normal, replace the headlamp control module.
  5. Install the AFS 15A fuse.
  6. Ignition ON, scan tool OFF, headlamps ON, verify that a test lamp does not illuminate between each control circuit terminal listed below and ground.
  7. • Headlamp leveling motor control terminal 1
    • Headlamp leveling motor control terminal 2
    • Headlamp leveling motor control terminal 3
    • Headlamp leveling motor control terminal 4
    If the test lamp illuminates, test the control circuit for a short to voltage. If the circuit tests normal, replace the headlamp control module.
  8. If all circuits test normal, replace the appropriate headlamp assembly.

Repair Instructions

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

    •  Headlamp Assembly or Headlamp Bulb and/or Cornering, Sidemarker, Park, Turn Signal Bulb Replacement
    •  Control Module References for headlamp control module replacement, setup, and programming