Exhaust Manifold Replacement - Right Side LA3, LY9
Removal Procedure
Caution: Refer to Exhaust Service Caution in the Preface section.
Caution: Refer to Protective Goggles and Glove Caution in the Preface section.
- Remove the drive belt tensioner. Refer to
Drive Belt Tensioner Replacement
in Engine Mechanical-2.6L and 3.2L.
- Disconnect the 2 cable harness clips (1) securing the engine wiring harness (4) to the ECM bracket (2) and position aside.
- Remove the 2 bolts (3) securing the after boil coolant pump to the ECM bracket, and position aside.
- Disconnect the heated oxygen sensor pigtail (2) from the wiring harness connector (1).
- Remove the following right exhaust manifold retaining nuts:
- Remove the starter. Refer to
Starter Motor Replacement
in Engine Electrical.
- Remove the heated oxygen sensor if replacement is necessary. Refer to
Heated Oxygen Sensor Replacement - Bank 1 Sensor 1
in Engine Controls-2.6L and 3.2L.
- Remove the remaining right exhaust manifold retaining nuts.
- Remove the right exhaust manifold and the gasket from the engine. Do not reuse the gasket.
- Clean and inspect the right exhaust manifold. Refer to
Exhaust Manifold Cleaning and Inspection
in Engine Mechanical-2.6L and 3.2L.
Installation Procedure
- Place a NEW exhaust manifold gasket over the cylinder head studs.
- Position the right exhaust manifold to the right cylinder head.
Notice: Refer to Fastener Notice in the Preface section.
- Install the right exhaust manifold 3 lower nuts.
Tighten
Tighten the exhaust manifold nuts to 20 N·m (15 lb ft).
- Install the heated oxygen sensor if previously removed. Refer to
Heated Oxygen Sensor Replacement - Bank 1 Sensor 1
in Engine Controls-2.6L and 3.2L.
- Install the starter. Refer to
Starter Motor Replacement
in Engine Electrical.
- Install the remaining right exhaust manifold nuts.
Tighten
Tighten the exhaust manifold nuts to 20 N·m (15 lb ft).
- Connect the heated oxygen sensor pigtail (2) to the wiring harness connector (1).
- Install the 2 bolts (3) securing the after boil coolant pump to the ECM bracket.
Tighten
Tighten the afterboil coolant pump bolts to 10 N·m (89 lb in).
- Connect the 2 cable harness clips (1) securing the engine wiring harness (4) to the ECM bracket (2).
- Install the drive belt tensioner. Refer to
Drive Belt Tensioner Replacement
in Engine Mechanical-2.6L and 3.2L.