The PCM uses output driver modules (ODMs) to control many functions of the engine and the transaxle. The ODMs supply the ground path for the PCM controlled device when the PCM commands the device ON. Each ODM is able to control several outputs. Unlike the quad driver modules (QDMs) used in earlier model years, the ODMs are able to diagnose each output circuit. The PCM monitors the ODMs for circuit conditions that are incorrect for the commanded state of the ODM. If the PCM detects an improper circuit condition in the ODM that controls the A/C relay, DTC P1545 will set.
• | The engine is running. |
• | System voltage is between 8 and 16 volts. |
• | The PCM detects an improper voltage level on the output circuit that controls the A/C relay. |
• | The condition exists for at least 10 seconds. |
• | The PCM will not illuminate the Malfunction Indicator Lamp (MIL) |
• | The PCM will store the conditions present when the DTC set as Fail Records data only. |
If condition not present refer to Testing for Intermittent Conditions and Poor Connections in Wiring Systems.
The numbers below refer to the step numbers on the diagnostic table.
Listen for an audible click when the A/C compressor clutch relay operates. Command both the ON and OFF states. Repeat the commands as necessary.
Tests for voltage at the coil side of the A/C compressor clutch relay. The 10 Amp fuse supplies power to the coil side of the A/C compressor clutch relay.
Verifies that the powertrain control module is providing ground to the A/C compressor clutch relay.
Tests if ground is constantly being applied to the A/C compressor clutch relay.
Tests for a short to voltage or an open.
Perform the reprogram procedure for the powertrain control module.
Step | Action | Yes | No |
---|---|---|---|
Schematic Reference: HVAC Schematics Connector End View Reference: HVAC Connector End Views | |||
1 | Did you perform the Powertrain On Board Diagnostic System Check? | Go to Step 2 | Go to Diagnostic System Check - Engine Controls in Engine Controls-4.6L |
Does the A/C Relay turn ON and OFF with each command? | Go to Diagnostic Aids | Go to Step 3 | |
Does the test lamp illuminate? | Go to Step 4 | Go to Step 10 | |
Does the test lamp turn ON and OFF with each command? | Go to Step 8 | Go to Step 5 | |
Does the test lamp remain illuminated with each command? | Go to Step 7 | Go to Step 6 | |
Test the control circuit of the A/C compressor clutch relay for a short to voltage or an open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 13 | Go to Step 9 | |
7 | Test the control circuit of the A/C compressor clutch relay for a short to ground. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 13 | Go to Step 9 |
8 | Inspect for poor connections at the A/C compressor clutch relay. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 13 | Go to Step 11 |
9 | Inspect for poor connections at the harness connector of the powertrain control module. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 13 | Go to Step 12 |
10 | Repair the battery positive voltage circuit of the A/C compressor clutch relay. Refer to Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 13 | -- |
11 | Replace the A/C compressor clutch relay. Refer to Compressor Relay Replacement in Heating, Ventilation and Air Conditioning. Did you complete the replacement? | Go to Step 13 | -- |
Important: Perform the reprogram procedure for the powertrain control module. Replace the powertrain control module. Refer to Powertrain Control Module Replacement in Engine Controls. Did you complete the replacement? | Go to Step 13 | -- | |
13 |
Does the DTC reset? | Go to Step 2 | System OK |