Radiator Surge Tank Outlet Hose/Pipe Replacement LHD, LY7
Tools Required
J 38185
Hose Clamp Pliers
Removal Procedure
- Drain the cooling system. Refer to
Cooling System Draining and Filling
.
- Position
J 38185
to the clamp in order to remove the outlet hose (2)
from the surge tank (1).
- Loosen the bolt on the bracket which secures the surge tank outlet hose to the engine.
- Position
J 38185
to the clamp in order to remove the surge tank outlet hose from the thermostat assembly.
- Remove the surge tank outlet hose/pipe from the engine.
Installation Procedure
- Position the surge tank outlet hose/pipe to the engine.
- Position
J 38185
to the clamp in order to connect the surge tank outlet hose to the thermostat assembly.
Notice: Refer to Fastener Notice in the Preface section.
- Install the bolt to the bracket securing the surge tank outlet pipe to the engine.
Tighten
Tighten the bolt to 9 N·m (80 lb in).
- Position
J 38185
to the clamp in order to connect the outlet hose (2)
to the surge tank (1).
- Fill the cooling system. Refer to
Cooling System Draining and Filling
.
Radiator Surge Tank Outlet Hose/Pipe Replacement LH2
Removal Procedure
- Drain the cooling system. Refer to
Cooling System Draining and Filling
.
- Remove the fuel injector sight shield. Refer to
Fuel Injector Sight Shield Replacement
.
- Compress the clamp (1) and remove the surge tank outlet hose from the surge tank (2).
- Separate the hose (2) from the retaining features (1 and 3) on the front of dash.
- Compress the clamp (2) and remove the surge tank outlet hose from the heater hose (1).
- Remove the surge tank outlet hose/pipe from the engine compartment.
Installation Procedure
- Position the surge tank outlet hose/pipe to the engine compartment.
- Compress the clamp (2) and connect the surge tank outlet hose to the heater hose (1).
- Install the hose (2) to the retaining features (1 and 3) on the front of dash.
- Compress the clamp (1) and connect the surge tank outlet hose to the surge tank (2).
- Install the fuel injector sight shield. Refer to
Fuel Injector Sight Shield Replacement
.
- Fill the cooling system. Refer to
Cooling System Draining and Filling
.
Radiator Surge Tank Outlet Hose/Pipe Replacement Right Hand Drive
Callout
| Component Name
|
Preliminary Procedure
- Drain the cooling system. Refer to
Cooling System Draining and Filling
.
- If necessary, reposition the wiring harness to access the surge tank outlet hose.
|
1
| Surge Tank Outlet Hose Clamp (Qty: 2)
|
2
| Surge Tank Outlet Hose
|