GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

  1. Remove the HVAC module. Refer to HVAC Module Assembly Replacement .
  2. Disconnect all associated wiring connections attached to the HVAC module.

  3. Object Number: 1379002  Size: SH
  4. Remove the HVAC module case screws.

  5. Object Number: 1379007  Size: SH
  6. Remove the HVAC module retainer clips.

  7. Object Number: 1378984  Size: SH
  8. Separate the HVAC module case.

  9. Object Number: 1378986  Size: SH
  10. Reposition the evaporator core to access the evaporator sensor.

  11. Object Number: 802751  Size: SH
  12. Remove the evaporator sensor and harness from the evaporator core.

Installation Procedure

  1. Add refrigerant oil to the evaporator core. Refer to Refrigerant System Capacities .
  2. Install the new evaporator core seals to evaporator.

  3. Object Number: 802751  Size: SH
  4. Install the evaporator sensor and harness to the evaporator.

  5. Object Number: 1378986  Size: SH
  6. Install the evaporator core.

  7. Object Number: 1378984  Size: SH
  8. Connect the HVAC module case halves together.

  9. Object Number: 1379003  Size: SH
  10. Reposition and connect the HVAC Module wiring harness (1).

  11. Object Number: 1379007  Size: SH
  12. Install the HVAC module retainer clips.
  13. Notice: Refer to Fastener Notice in the Preface section.


    Object Number: 1379002  Size: SH
  14. Install the HVAC module case screws.
  15. Tighten
    Tighten the screws to 1 N·m (9 lb in).

  16. Reconnect all associated wiring connections attached to the HVAC module.
  17. Install the HVAC module. Refer to HVAC Module Assembly Replacement .