GM Service Manual Online
For 1990-2009 cars only

Brake and Accelerator Pedal Adjuster Actuator Motor Replacement LHD

Removal Procedure

  1. Remove the adjustable brake pedal from the vehicle. Refer to Brake Pedal Assembly Replacement.

  2. Object Number: 1203979  Size: SH
  3. To release the adjustable brake pedal cable from the adjustable pedal motor, carefully compress the collar of the cable and pull outward from the motor.

  4. Object Number: 864750  Size: SH

    Note: Only remove the staked material or the head of the insert.

  5. To remove the head of the factory motor inserts use a 3/16 inch drill bit. Carefully drill the head of the factory motor insert (2) from the bottom side of the adjustable pedal motor bracket (4).
  6. Remove the adjustable pedal motor.

Installation Procedure

  1. Position the adjustable pedal motor to the adjustable brake pedal bracket.

  2. Object Number: 890429  Size: SH

            Note:  Remove the new motor inserts, reuse original inserts.

    1.1. Install the motor insert (2) into the motor grommet (3) of the new motor.

    Caution: Refer to Fastener Caution in the Preface section.

    1.2. Install the motor to motor bracket bolts (1) to secure the motor to the motor plate (4).

    Tighten
    Tighten the bolts to 4 N·m (36 lb in).


    Object Number: 1203992  Size: SH

    Note: Ensure the adjustable brake pedal and the adjustable accelerator pedal are synchronized in the full forward, front of vehicle position.

  3. Using a suitable too, slowly rotate the exposed end of the adjustable accelerator cable until the accelerator pedal assembly is in the full forward, front of vehicle position. Do not use excessive rotating force on the adjustable accelerator pedal actuator cable.
  4. Specification
    Do not exceed 0.5 N·m (4.43 lb in) of rotating force.

  5. Using a square drive tool on the adjustable pedal motor, carefully rotate the adjustable pedal motor until the brake pedal is in the full forward, front on vehicle position. Do not use excessive rotating force on the adjustable pedal motor.
  6. Specification
    Do not exceed 0.5 N·m (4.43 lb in) of rotating force.

  7. Install the adjustable brake pedal to the vehicle. Refer to Brake Pedal Assembly Replacement.

Brake and Accelerator Pedal Adjuster Actuator Motor Replacement RHD

Removal Procedure

  1. Remove the adjustable accelerator pedal from the vehicle. Refer to Accelerator Pedal Assembly Replacement.

  2. Object Number: 1203979  Size: SH
  3. To release the adjustable pedal cable from the adjustable pedal motor, carefully compress the collar of the cable and pull outward from the motor.

  4. Object Number: 864750  Size: SH

    Note: Only remove the staked material or the head of the insert.

  5. To remove the head of the factory motor inserts use a 3/16 inch drill bit. Carefully drill the head of the factory motor insert (2) from the bottom side of the adjustable pedal motor bracket (4).
  6. Remove the adjustable pedal motor.

Installation Procedure

  1. Position the adjustable brake pedal motor to the adjustable brake pedal motor bracket.

  2. Object Number: 890429  Size: SH

            Note:  Remove the new motor inserts, reuse original inserts.

    1.1. Install the motor insert (2) into the motor grommet (3) of the new motor.

    Caution: Refer to Fastener Caution in the Preface section.

    1.2. Install the motor to motor bracket bolts (1) to secure the motor to the motor plate (4).

    Tighten
    Tighten the bolts to 4 N·m (36 lb in).


    Object Number: 1203992  Size: SH

    Note: Ensure the adjustable brake pedal and the adjustable accelerator pedal are synchronized in the full forward, front of vehicle position.

  3. Using a suitable tool, slowly rotate the exposed end of the adjustable brake pedal actuator cable until the brake pedal assembly is in the full forward, front of vehicle position. Do not use excessive rotating force on the adjustable brake pedal actuator cable.
  4. Specification
    Do not exceed 0.5 N·m (4.43 lb in) of rotating force.

  5. Connect the adjustable accelerator pedal cable to the motor.
  6. Using a square drive tool on the adjustable pedal motor, carefully rotate the adjustable pedal motor until the accelerator pedal is in the full forward, front of vehicle position. Do not use excessive rotating force on the adjustable pedal motor.
  7. Specification
    Do not exceed 0.5 N·m (4.43 lb in) of rotating force.

  8. Install the adjustable accelerator pedal to the vehicle. Refer to Accelerator Pedal Assembly Replacement.