- Join the mainshaft and the input shaft.
- Compress the snap ring at the base of the mainshaft and hold with the J 36633
(1).
- Hold the snap ring at the base of the input drive shaft with the snap
ring pliers.
- Install the mainshaft/input shaft assembly onto the bearing plate.
- Release the mainshaft snap ring and the input shaft snap ring.
- Position the 1st-2nd gearshift fork.
- Install the 5th gearshift lever into the bearing plate.
- Install the 3rd-4th gearshift rod/fork holding pin.
- Install the support bracket onto the bearing plate.
- Install the 1st-2nd gearshift rod/fork onto the bearing plate.
- Install the 1st-2nd gearshift fork holding pin.
- Install the support bracket bolts.
Tighten
Tighten the support bracket bolts to 7 N·m
(62 lb in).
- Install the reverse gearshift rod/fork on the bearing plate.
- Install the reverse gearshift rod/fork holding pin.
- Install the rod lock pin and spring into the small plug hole.
- Install the 4th gearshift rod plugs.
- Install the bolts and the 5th gearshift connector onto the bearing plate,
using the pawl.
Tighten
Tighten the 5th gearshift connector bolts
to 7 N·m (62 lb in).
- Install the input drive 5th gear using the KM-554
(2) and the KM-334
(1).
- Install the snap rings securing the 5th drive gear.
- Install the thrust washers, the retaining ring, and the needle bearing into
the mainshaft-driven 5th gear assembly.
- Install the brass synchronizer ring onto the mainshaft-driven 5th gear
assembly.
- Install the mainshaft-driven 5th gear assembly.
- Install the 5th drive gear synchronizer gear and the synchronizer
sleeve using KM-554
(1).
- Install the snap ring holding the 5th speed-driven assembly.
- Install the bolts and the 5th gear fork onto the bearing plate.
Tighten
Tighten the 5th gear fork bolts to 22 N·m
(16 lb ft).
- Remove the bearing plate from the fixture.
- Shift the transaxle into the 2nd gear.
- Install the bearing plate, with the shafts attached, into the case.
- Install the bearing plate bolts.
Tighten
Tighten the bearing plate bolts to 22 N·m
(16 lb ft).
- Install the speedometer-driven gear and the speedometer-housing retaining bolt
into the transaxle housing.
Tighten
Tighten the speedometer housing retaining bolt to
4 N·m (35 lb in).
- Bolt the gearshift lever cover to the KM-552
(2).
- Position the fixture into the base J 3289-20
(3) .
- Install the gearshift rod (1), the shift finger lever, and the
gearshift lever pin.
- Install the snap ring, the bushing, the spring, and the intermediate lever.
- Remove the gearshift lever cover from the base and the fixture.
- Shift the transaxle into NEUTRAL.
- Install the gearshift lever cover and the gearshift lever cover bolts.
Tighten
Tighten the gearshift lever cover bolts to 22 N·m
(16 lb ft).
- Install the transaxle cover and the transaxle cover bolts.
Tighten
Tighten the transaxle cover bolts to 18 N·m
(13 lb ft).
- Install the transaxle into the vehicle. Refer to
Transmission Replacement
.