GM Service Manual Online
For 1990-2009 cars only

Front Fender Replacement Notchback

Removal Procedure

    Caution: Refer to Vehicle Lifting and Jacking Caution in the Preface section.


    Object Number: 1719817  Size: SH
  1. Raise and suitably support the vehicle.
  2. Remove the necessary bolts from the splash shield.
  3. Remove the headlamp assembly. Refer to Headlamp Replacement.
  4. Remove the two screws attaching the front fascia to the fender.

  5. Object Number: 1719818  Size: SH
  6. Remove the screws underneath the front bumper fascia.

  7. Object Number: 1719820  Size: SH
  8. Remove the bolt at the base of the fender.
  9. Remove the air inlet panel. Refer to Air Inlet Grille Panel Replacement.

  10. Object Number: 1719822  Size: SH
  11. Open the front door. Remove the bolt at the base of the windshield pillar.

  12. Object Number: 1719824  Size: SH
  13. Remove the bolts along the top of the fender.
  14. Remove the repeater lamp. Refer to Repeater Lamp Replacement.
  15. Remove the fender.

Installation Procedure


    Object Number: 1719824  Size: SH
  1. Install the fender.
  2. Install the repeater lamp. Refer to Repeater Lamp Replacement.
  3. Caution: Refer to Fastener Caution in the Preface section.

  4. Install the bolts along the top of the fender and tighten to 10 N·m (89 lb in).

  5. Object Number: 1719822  Size: SH
  6. Install the bolt at the base of the windshield pillar and tighten to 8 N·m (71 lb in).
  7. Install the air inlet panel. Refer to Air Inlet Grille Panel Replacement.

  8. Object Number: 1719820  Size: SH
  9. Install the bolts at the base of the fender and tighten to 10 N·m (89 lb in).

  10. Object Number: 1719818  Size: SH
  11. Secure the fender to the front bumper fascia with the screw and tighten to 1.5 N·m (13 lb in).
  12. Secure the fender behind the front bumper fascia with the screws and tighten to 4 N·m (35 lb in).

  13. Object Number: 1719817  Size: SH
  14. Install the necessary splash shield screws and tighten to 1.5 N·m (13 lb in).
  15. Install the headlamp. Refer to Headlamp Replacement.
  16. Lower the vehicle.

Front Fender Replacement Hatchback

Removal Procedure

    Caution: Refer to Vehicle Lifting and Jacking Caution in the Preface section.

  1. Raise and suitably support the vehicle.
  2. Remove the front wheel. Refer to Tire and Wheel Removal and Installation.

  3. Object Number: 2046452  Size: SH
  4. Remove the fender liner to mud guard bolts (2).
  5. Remove the fender liner clips (1).

  6. Object Number: 2046453  Size: SH
  7. Remove the fender liner nuts (2) and screws (1).
  8. Remove the fascia grille. Refer to Fascia Grille Replacement.
  9. Remove the front fascia. Refer to Front Bumper Fascia Replacement.
  10. Remove the left side of the air inlet panel. Refer to Air Inlet Grille Panel Replacement.
  11. Remove the side marker lamps. Refer to Front Side Marker Lamp Replacement.

  12. Object Number: 2046454  Size: SH
  13. Remove the upper fender bolts (1).

  14. Object Number: 2046455  Size: SH
  15. Open the front door. Remove the bolt at the base of the windshield pillar (1).

  16. Object Number: 2046456  Size: SH
  17. Remove the bolt (1) at the base of the fender.

  18. Object Number: 2046457  Size: SH
  19. Remove the front fender bolts (1).
  20. Remove the fender (2) from the vehicle.

Installation Procedure


    Object Number: 2046457  Size: SH
  1. Install the fender (2) to the vehicle.
  2. Caution: Refer to Fastener Caution in the Preface section.

  3. Install the front fender bolts (1) and tighten to 8 N·m (71 lb in).

  4. Object Number: 2046456  Size: SH
  5. Install the bolt (1) at the base of the fender and tighten to 8 N·m (71 lb in).

  6. Object Number: 2046455  Size: SH
  7. Install the bolt at the base of the Windshield Pillar (1) and tighten to 8 N·m (71 lb in).

  8. Object Number: 2046454  Size: SH
  9. Install the upper fender bolts (1) and tighten to 8 N·m (71 lb in).
  10. Install the side marker lamps. Refer to Front Side Marker Lamp Replacement.
  11. Install the left side of the air inlet panel. Refer to Air Inlet Grille Panel Replacement.
  12. Install the front fascia. Refer to Front Bumper Fascia Replacement.
  13. Install the fascia grille. Refer to Fascia Grille Replacement.

  14. Object Number: 2046453  Size: SH
  15. Install the fender liner nuts (2) and screws (1).
  16. Tighten
    Tighten the fender liner nuts to 13 N·m (113 lb in).

    Tighten
    Tighten the fender liner bolts to 1.5 N·m (13 lb in).


    Object Number: 2046452  Size: SH
  17. Install the fender liner clips (1).
  18. Install the fender liner to mud guard bolts (2) and tighten to 1.5 N·m (13 lb in.
  19. Install the front wheel. Refer to Tire and Wheel Removal and Installation.
  20. Lower the vehicle.