- Remove the transmission from the
J 3289-20
, if necessary.
- Install the transmission to the jack stand.
- Remove the
J 36842
from the transmission, if necessary.
- Install the bellhousing (1) to the transmission (2).
- Install the transmission bolts (3).
Tighten
Tighten the transmission bolts (3) to 75 N·m (55 lb ft).
- Install the clutch actuator cylinder (2).
- Install the clutch actuator cylinder bolts (1).
Tighten
Tighten the clutch actuator cylinder bolts (1) to 8 N·m (71 lb in).
- Install the clutch line to the actuating cylinder.
- Install the clutch bleeder to the actuating cylinder.
- Slowly raise the manual transmission (4) to the vehicle.
- Install the flywheel housing bolts (1, 2) and nuts (3).
Tighten
Tighten the flywheel housing bolts (1, 2) and nuts (3) to 95 N·m (70 lb ft).
- Install the transmission support and mount. Refer to
Transmission Support and Mount Assembly Replacement
.
- Remove the transmission jack.
- Remove the
J 42055
from the transmission jack.
- Remove the engine safety stand.
Important: DO NOT rely on an audible click or a visual verification of the clutch hydraulic hose quick connect fitting connection.
- Connect the clutch actuator cylinder hose to the clutch master cylinder hose.
Push together the clutch hydraulic hose quick connect fittings, then pull back on the fittings to verify engagement.
- Check the clutch hydraulic hoses for twists or kinks.
- Install the flywheel housing cover (3) to the transmission (1).
- Install the flywheel housing cover bolts (2).
Tighten
Tighten the flywheel housing cover bolts (2) to 9 N·m (80 lb in).
- Install the right transmission brace (1).
- Install the right transmission brace bolts (2, 3, 4).
Tighten
Tighten the right transmission brace bolts (2, 3, 4) to 50 N·m (37 lb ft).
- Install the left transmission brace (1).
- Install the left transmission brace bolts (2, 3).
Tighten
• | Tighten the left transmission brace bolt (2) (to transmission) to 50 N·m (37 lb ft). |
• | Tighten the left transmission brace bolt (3) (to engine) to 28 N·m (21 lb ft). |
- Install the starter motor. Refer to
Starter Motor Replacement
.
- Install the wiring harness clip bolt (1) to the right side of the transmission.
Tighten
Tighten the wiring harness clip bolt (1) to 11 N·m (97 lb in).
- Install the wiring harness clip bolt (2) to the left side of the transmission.
Tighten
Tighten the wiring harness clip bolt (2) to 11 N·m (97 lb in).
- Connect the speed sensor (1) and backup lamp switch (3) electrical connectors.
- Install the catalytic converter. Refer to
Catalytic Converter Replacement
.
- Install the rear axle torque arm. Refer to Torque Arm Replacement.
- Remove the rear axle jack stands.
- Install the propeller shaft. Refer to Propeller Shaft Replacement.
- Fill transmission with fluid.
- Lower the vehicle.
- Install the control assembly. Refer to
Control Assembly
.
- Bleed the clutch hydraulic system. Refer to
Hydraulic Clutch Bleeding
.