1

Transfer Case O-Ring Seal

2

Transfer Case Vent Assembly

Tip
Remove the vent only if damaged or blocked.

3

Transfer Case Bracket Bolts (Qty: 6)

4

Transfer Case Bracket

5

Transfer Case Heat Shield Bolts (Qty: 3)

6

Transfer Case Heat Shield

7

Transfer Case Drain Plug

8

Transfer Case Fill Plug

1

Front Wheel Drive Shaft Shield

Tip
After removal, discard the shield. It does not need to be installed. Refer to Transfer Case Description and Operation.

2

Front Wheel Drive Retainer

3

Front Wheel Drive Intermediate Shaft

Special Tools

J 25070 Heat Gun - 500-750F

1

Transfer Case Rear Output Shaft Housing Bolt (Qty: 6)

2

Transfer Case Rear Output Shaft Housing

Tip
Locate 2 screwdrivers or prybars to the flange area of the housing to ease removal.

Special Tools

J 25070 Heat Gun - 500-750F

3

Transfer Case Rear Output Shim

4

Transfer Case Rear Output Shaft Housing Seal O-Ring

Tip
Discard the O-ring after removal.

1

Transfer Case Half Bolts (Qty: 12)

2

Transfer Case - Right

3

Transfer Case Seal

4

Transfer Case Input Shaft

5

Transfer Case Rear Output Drive Shaft

6

Transfer Case Half Locating Pins (Qty: 2)

Tip

Refer to Transfer Case Cleaning and Inspection.

1

Transfer Case Rear Output Drive Gear Nut

Tip
Use a 30 mm socket or J 29873 .

Special Tools

J-08614-A Pinion Flange Holder and Remover

2

Transfer Case Rear Output Shaft Flange

Special Tools

DT-48146 Press Support

3

Transfer Case Rear Output Shaft Bearing Assembly

Tip
Use a press to remove the output shaft from the housing.

4

Transfer Case Rear Output Shaft Bearing Spacer

5

Transfer Case Rear Output Shaft

6

Transfer Case Rear Output Shaft Oil Slinger

Tip
Remove the slinger only if damaged.

Refer to Rear Output Drive Housing Cleaning and Inspection.

7

Transfer Case Rear Output Shaft Seal

Tip
Discard the seal after removal.

1

Half Shaft Retainer

2

O-Ring

3

Front Wheel Drive Intermediate Shaft Bearing Retainers (Qty: 2)

4

Front Wheel Drive Intermediate Shaft Bearing Assembly

Tip
Use a press, with the J 22912-B flat side up, in order to remove the bearing assembly.

Special Tools

J 22912-B Rear Pinion and Axle Bearing Remover

1

Transfer Case O-Ring Seal

2

Transfer Case Vent Assembly

Tip
Remove the vent only if damaged or blocked.

3

Transfer Case Bracket Bolts (Qty: 6)

4

Transfer Case Bracket

5

Transfer Case Heat Shield Bolts (Qty: 3)

6

Transfer Case Heat Shield

7

Transfer Case Drain Plug

8

Transfer Case Fill Plug

1

Front Wheel Drive Retainer

2

Front Wheel Drive Intermediate Shaft

Special Tools

J 25070 Heat Gun - 500-750F

1

Transfer Case Rear Output Shaft Housing Bolt (Qty: 6)

2

Transfer Case Rear Output Shaft Housing

Tip
Locate 2 screwdrivers or prybars to the flange area of the housing to ease removal.

Special Tools

J 25070 Heat Gun - 500-750F

3

Transfer Case Rear Output Shim

4

Transfer Case Rear Output Shaft Housing Seal O-Ring

Tip
Discard the O-ring after removal.

1

Transfer Case Half Bolts (Qty: 12)

2

Transfer Case - Right

3

Transfer Case Seal

4

Transfer Case Input Shaft

5

Transfer Case Rear Output Drive Shaft

6

Transfer Case Half Locating Pins (Qty: 2)

Tip

Refer to Transfer Case Cleaning and Inspection.

1

Transfer Case Rear Output Drive Gear Nut

Tip
Use a 30 mm socket or J 29873 .

Special Tools

J-08614-A Pinion Flange Holder and Remover

2

Transfer Case Rear Output Shaft Flange

Special Tools

DT-48146 Press Support

3

Transfer Case Rear Output Shaft Bearing Assembly

Tip
Use a press to remove the output shaft from the housing.

4

Transfer Case Rear Output Shaft Bearing Spacer

5

Transfer Case Rear Output Shaft

6

Transfer Case Rear Output Shaft Oil Slinger

Tip
Remove the slinger only if damaged.

Refer to Rear Output Drive Housing Cleaning and Inspection.

7

Transfer Case Rear Output Shaft Seal

Tip
Discard the seal after removal.

1

Half Shaft Retainer

2

O-Ring

3

Front Wheel Drive Intermediate Shaft Bearing Retainers (Qty: 2)

4

Front Wheel Drive Intermediate Shaft Bearing Assembly

Tip
Use a press, with the J 22912-B flat side up, in order to remove the bearing assembly.

Special Tools

J 22912-B Rear Pinion and Axle Bearing Remover