GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2001 🢒 Cavalier 🢒 Body and Accessories 🢒 Doors 🢒 Door Removal - Front

Removal Procedure
  1. Open and support the door.
  2. Using a grease pencil, mark the location of the hinges to the door.

    3. Object Number: 603289 Size: SH
  3. With an assistant, remove the door side hinge bolts.
  4. Move the door away from the vehicle as far as the rubber conduit will permit.
  5. Remove the rubber conduit. Refer to Front Side Door Conduit Replacement .
  6. Remove the door from the vehicle.

Installation Procedure
  1. Position the door by the vehicle.
  2. Install the rubber conduit. Refer to Front Side Door Conduit Replacement .
  3. With an assistant, align the hinge to the door to the grease pencil marks.

    4. Object Number: 603289 Size: SH

    Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  4. Install the hinge to door bolts.

    5. Tighten
    Tighten the door hinge bolts to 26 N·m (19 lb ft).

  5. Carefully close the door. Inspect the door for proper alignment.